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Why Neofab is bringing BigRep to France

Neofab le partenaire de BigRep en France

Neofab, BigRep’s reseller in France, is part of Hava3D group – the national leader in the distribution and commercialization of additive manufacturing solutions. Specializing in industrial additive solutions like BigRep’s large-format 3D pritners, Neofab are experts in a variety of industrial printing technologies including high temperature and metal.

We asked Neofab’s Guillaume Coudreuse to answer a few questions about why they’re excited to offer BigRep’s industrial additive manufacturing solutions in France, and which industrial applications they find ripe for large-format additive manufacturing.

1. What value has large-format brought your prospects?

Large format brings a lot of value to our prospects. Some of them need to print large parts for a variety of projects, so having the option to print many parts at once saves a lot of production time while also eliminating the restrictions on parts dimensions that smaller printers have.

The interesting part is that even if our prospect doesn’t need to print large parts, they can benefit from the dimension. Thanks to the build size of BigRep printers they can print multiple parts in the same job and reach a higher level of productivity.

2. What applications and industries do you see benefiting the most from additive?

At first, we saw a lot of applications for the design industry, then prospects from other industries saw the potential for printing large parts. Now we see interest from automotive, education, research, aerospace, and more.

3. What are some of the questions or myths that you address the most?

Right now we have a lot of questions about the upcoming BigRep PRO. Prospects are really intrigued about the MXT® extruders and want to see them print. The technology looks really promising and has the potential to revolutionize 3D printing. We have a lot of questions about the PRO’s print speed and the new slicer, Blade.

4. Where do you see the biggest growth opportunities?

For me, the biggest growth opportunities I see is about developing new materials. Large-format allows us to print for a lot of new applications, but the temperature can be difficult to control. With the BigRep PRO’s new enclosed print envelope, temperature control will be more precise, so our prospects will be able to print with new engineering-grade materials.

5. Why BigRep?

BigRep allowed us to reach new industries and develop new applications for our prospects. Having this large format technology is important for us and for our contacts. Last year BigRep was one of our top selling printers, and all of our customers are really happy with the printers.

We plan to film testimonials in our customers’ offices to showcase how they’re using the printers. Follow Neofab to find out more about BigRep’s printers in France!

GAAS, A Hands-On Additive Conference for Industrial Applications

As a leader in industrial additive manufacturing solutions, BigRep is invested in growing processes, materials and applications and their effective implementation to push modern manufacturing forward. That’s why we’ve partnered with RedCabin Events to host a unique meeting of additive manufacturing experts.

On October 30th and 31st the new, exclusive Global Additive Applications Summit (GAAS) will run. A gathering of selected executives and innovative thought leaders over 2 days of detailed workshops and panels in an intimate Berlin location.

We decided to work with RedCabin because of the unique, exclusive, hands-on style of event they organize. We believe that in a field as functional as additive manufacturing, attendees should be bringing home more than thought leadership – they should take away new techniques and workflows to change the way they work with additive technology.

During this two-day Global Additive Application Summit, keynotes will be given from experts in the automotive, railway and aviation industries such as Ford, Bombardier and Airbus explaining their advanced applications and techniques for additive technology. Attendees will have a one-of-a-kind experience as the conference is blended with hands-on workshops guided by thought leaders for unmatched learnings.

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The event’s keynotes and panel discussions will be followed with attendees organized into small participatory groups for rotating workshops, formulated to gain deep insights into additive processes and experience a user perspective. With networking events spread throughout the two-day conference, attendees can be sure they’ll leave the event with enhanced knowledge and meaningful industry connections.

As an incredibly dynamic field that has dramatically evolved in recent years, additive manufacturing has enabled the fast, inexpensive prototyping for highly cost-efficient product development to inexpensively test enable the production of high-strength, light-weight components with geometries that were not previously achievable. Today, additive technology is evolving again from a prototyping focus to the production of end-use parts and will continue to grow into an accessible serial production technology.

Visit www.global-additive.com now to view the event’s agenda and reserve your spot.

About BigRep
BigRep develops the world’s largest serial production 3D printers, creating the industry benchmark for large-scale printing with the aim to reshape manufacturing. Its award-winning, German-engineered machines are establishing new standards in speed, reliability and efficiency. BigRep’s printers are the preferred choice of engineers, designers and manufacturers at leading companies in the industrial, automotive and aerospace sectors. Through collaborations with its strategic partners – including Bosch Rexroth, Etihad Airways and Deutsche Bahn – and key investors – including BASF, Koehler, Klöckner and Körber – BigRep continues to develop complete solutions for integrated additive manufacturing systems, as well as a wide range of printing materials on an open-choice source. Founded in 2014, BigRep is headquartered in Berlin with offices in Boston and Singapore. Leading the way in one of the world’s key technologies, our multinational engineering teams are highly trained, interdisciplinary and customer-focused.

For additional information, please contact:
To arrange an interview with BigRep’s executive management or NOWLAB team, and for more information on BigRep and its solutions, please contact:
Jürgen Scheunemann
PR & Communications BigRep GmbH
T: +49 30 9487 1430
E: [email protected]

BigRep Wins Creative Use at the 3D Printing Industry Awards 2019

Last week, BigRep was proud to participate in the prestigious 3D Printing Industry Awards! We had the honor to be nominated in three categories and to receive the Creative Use of 3D Printing award for the NERA eBike – our fully 3D printed e-motorcycle.

BigRep was represented at the event by Mirek Claßen, NOWLAB Head of Innovation and Generative Design Applications, and Jan Hoffmann, Head of Software, who received the award on the company’s behalf.

“We are thrilled about the award for our prototype NERA, the world’s first fully 3D-printed, functional e-motorcycle,” said Daniel Büning, NOWLAB co-founder and Head of Innovation “With our creative use of 3D printing, we have demonstrated the unprecedented capacity of FFF large-scale 3D printing technology in AM.”

The NERA development was led by Marco Mattia Cristofori at BigRep’s internal innovation consultancy, NOWLAB, to demonstrate the incredible developments that can be accomplished with today’s accessible additive manufacturing technology, like BigRep’s large-format 3D printers. The NERA dispels many of the assumed limitations of additive technology, such as its applicability for end-use parts.

“To us, the award also confirms BigRep’s ability as an innovation leader bringing new technologies from design to reality – in this case in only 12 weeks – providing an added-value market lead for industrial customers.”

The award-winning e-motorcycle was printed with a combination of consumer-friendly industrial filaments including BigRep Pro Flex, BigRep Pro HT, BigRep PLA, and BigRep PETG materials. Pro HT was used for rigid parts, PLA for color details and PETG for the light reflectors. Pro Flex allowed for embedded functionalities in a unique way; tires, bumper, seat and handles were printed with the flexible material to effectively fulfill functions that usually require complex mechanical constructions like hydraulic, shock absorbing suspension systems.

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The monumental success of the NERA, its development and execution with additive technology, shows how processes are ripe for re-thinking with a totally new, future-forward additive perspective to change the way designers envision products.

The NERA eBike and other challenging projects like it are taken on by BigRep’s innovation and consultancy department, NOWLAB, with clients working on similarly incredible projects that push 3D printing to its limits and uncover the technology’s true capabilities. The NERA is just one example of revolutionary applications that companies at the forefront of their industries are capable of with large-format additive manufacturing at their disposal.

Want to stay up to date on the latest BigRep news? Subscribe to our newsletter and be the first to know or request a demo.

About BigRep:

BigRep develops the world’s largest serial production 3D printers, creating the industry benchmark for large-scale printing with the aim to reshape manufacturing. Its award-winning, German-engineered machines are establishing new standards in speed, reliability and efficiency. BigRep’s printers are the preferred choice of engineers, designers and manufacturers at leading companies in the industrial, automotive and aerospace sectors. Through collaborations with its strategic partners – including Bosch Rexroth, Etihad Airways and Deutsche Bahn – and key investors – including BASF, Koehler, Klöckner and Körber – BigRep continues to develop complete solutions for integrated additive manufacturing systems, as well as a wide range of printing materials on an open-choice source. Founded in 2014, BigRep is headquartered in Berlin with offices in Boston and Singapore. Leading the way in one of the world’s key technologies, our multinational engineering teams are highly trained, interdisciplinary and customer-focused.

For more information on BigRep and its solutions and to arrange an interview with BigRep CEO, Stephan Beyer, PhD, or BigRep CBO, Frank Marangell, and, please contact:

Juergen Scheunemann
PR & Communication
PR & Communications BigRep GmbH
T +49 30 9487 1430
E [email protected]
Abbey Delaney
North American Marketing Manager BigRep
M (989) 860 – 8210
E [email protected]

We saw you at RAPID+TCT 2019

This year at RAPID+TCT, North America’s most influential additive manufacturing event, BigRep contributed to the industry’s ever-growing momentum by announcing a new and improved  additive workhorse. The introduction of BigRep’s new generation STUDIO G2 large-format 3D printer was met with enthusiasm. We heard from industry leaders just how exciting an accessible large-format printer capable of producing finely finished parts with engineering-grade materials is. If you missed the chance to see the STUDIO G2 live, take a look at our article introducing the Studio G2.

The highly anticipated BigRep PRO was also on the floor, displayed for the second time ever in North America. The PRO’s massive size, fully enclosed with a one cubic-meter build volume, astounding speed, precision, and engineering-grade materials demonstrated the impressive capabilities of BigRep’s brand new Metering Extruder Technology (MXT®). We were happy to announce that beta units are already being installed at some of BigRep’s trusted partners, like New York’s Boyce Technologies, Inc.

“At this year's RAPID+TCT we were excited to show how BigRep continues to redefine additive,” said Frank Marangell, President of BigRep America, Inc. “It's not easy to do large-format, but BigRep has solved a lot of past challenges that limited the technology. Now we’ve unlocked the size, speed, accuracy, and repeatability in additive that industrial users need.”

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Marangell complimented the impressive knowledge from attendees at this year’s event, suggesting it may be a result of the continued adoption of 3D printing at the industrial level as access to engineering-grade materials within additive increases.

“BigRep has been an active participant in the industry’s growth,” he added. “The technology we presented at RAPID+TCT, the BigRep PRO and STUDIO G2, align to create industrial additive solutions for any business. They show how BigRep has moved on to the next industry challenge – enabling speed and precision with the engineering-grade materials that users demand.”

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The NERA, BigRep’s fully 3D printed eBike, also appeared at the event, presented for the first time ever in North America. It was accompanied by the vehicle’s designer, BigRep’s own Marco Mattia Cristofori, who was present to answer questions about the NERA’s design and how industry leaders can similarly harness the power of large-format 3D printing to create futuristic achievements.

"The NERA is made to be an inspiration for the automotive industry," Cristofori said, "We made it to open the industry's eyes to the potential of additive manufacturing today. It shows how processes are ripe for re-thinking with a totally new perspective. With today's additive technology we can make yesterday's impossible a reality in a faster, more sustainable and customizable way."

Marco-NERA-Students

Cristofori took the stage during the conference’s applications track to share some insight into designing the NERA eBike and other challenging projects taken on by the innovation and consultancy department of BigRep’s NOWLAB that defy many of the assumed limitations of 3D printing. The NERA is just one example of revolutionary applications that companies at the forefront of their industries are capable of with large-format additive manufacturing at their disposal.

With the new wealth of 3D printing knowledge at the event came an innate understanding of the need for large-format additive and sights set beyond prototyping. Attendees were well informed that additive technology has evolved beyond initial prototyping applications and is now boasting new capabilities in producing end-use parts, and facility tooling by creating jigs and fixtures.

Here at BigRep we’re thrilled to have been a part of the prestigious happenings at RAPID+TCT and are proud to hear that our big innovations are meeting the industry’s growing needs.

Want to stay up to date on the latest BigRep news? Subscribe to our newsletter and be the first to know or request a demo.

About BigRep:

BigRep develops the world’s largest serial production 3D printers, creating the industry benchmark for large-scale printing with the aim to reshape manufacturing. Its award-winning, German-engineered machines are establishing new standards in speed, reliability and efficiency. BigRep’s printers are the preferred choice of engineers, designers and manufacturers at leading companies in the industrial, automotive and aerospace sectors. Through collaborations with its strategic partners – including Bosch Rexroth, Etihad Airways and Deutsche Bahn – and key investors – including BASF, Koehler, Klöckner and Körber – BigRep continues to develop complete solutions for integrated additive manufacturing systems, as well as a wide range of printing materials on an open-choice source. Founded in 2014, BigRep is headquartered in Berlin with offices in Boston and Singapore. Leading the way in one of the world’s key technologies, our multinational engineering teams are highly trained, interdisciplinary and customer-focused.

For more information on BigRep and its solutions and to arrange an interview with BigRep CEO, Stephan Beyer, PhD, or BigRep CBO, Frank Marangell, and, please contact:

Juergen Scheunemann
PR & Communication
PR & Communications BigRep GmbH
T +49 30 9487 1430
E [email protected]
Abbey Delaney
North American Marketing Manager BigRep
M (989) 860 – 8210
E [email protected]

Introducing a New Generation of Large-Format 3D Printing: The STUDIO G2

Building on the monumental success of BigRep’s STUDIO large-format 3D printer, we’re excited to announce the new and improved BigRep STUDIO G2. A new generation of workhorse 3D printers, the STUDIO G2 is made for engineering-grade materials.

“The new generation STUDIO G2 is a great addition to our expanding industrial portfolio of large-format printers. Based on proven, successful technology, the STUDIO G2 is upgraded with key features that industrial users need,” said BigRep CEO, Stephan Beyer, PhD. “We’ve built it for printing with the engineering-grade materials the industry demands in a next-level, space-saving printer for large-format parts.”

Offering unmatched speed and resolution in large-format additive, the German engineered and manufactured STUDIO G2 is specially designed for industrial applications. Thanks to its new fully enclosed and insulated build envelope of 1000 x 500 x 500 (mm), fast-heating build platform, and temperature-controlled filament chamber, the STUDIO G2 has been propelled to a class of its own. With its dual extruder equipped with two 0.6 mm ruby nozzles, the printer is capable of printing large-format parts quickly in ultra-fine detail with engineering-grade materials, such as PA6/66, at layer heights as little as 0.1 mm. Future materials to be released will include other engineering-grade materials like ASA and composite materials with carbon / glass fiber enhancement. The STUDIO G2 is available for order now.

BigRep 3D printers

“We are excited to host the world premiere of the STUDIO G2 at North America’s most influential AM event – RAPID+TCT. We believe that both customers already relying on the original machine and new ones will appreciate the many advanced features of the STUDIO G2,” said BigRep CBO, Frank Marangell.

Going above and beyond industry standards, features like modular temperature controls have been implemented to unlock engineering-grade materials that require precisely heated environments throughout the printing cycle. With the STUDIO G2, BigRep is answering the industry’s demand for high-quality material capabilities in FFF 3D printers. Its heated filament chamber ensures that engineering-grade materials remain dry in a consistently controlled environment while the fast-heating build platform, reaching up to 100 °C in less than 15 minutes, surrounded by its fully insulated print envelope creates the ideal environment to achieve perfect material properties.

BigRep STUDIO Professional 3D Printer

The BigRep STUDIO G2 makes creating large-format, high-resolution 3D printed parts a streamlined process. A new inductive sensor enables semi-automatic leveling of the build platform to ensure optimal calibration. Custom print speeds and material flow coupled with the modular temperature controls enable completely customizable optimization to suit any need. The STUDIO G2 works quickly and efficiently – helping business’ deliver exceptional results.

The STUDIO G2 ships including the brand new, easy to use BigRep BLADE slicing software. BLADE allows for greater control of printing parameters while providing presets for all BigRep-compatible materials, making a rapid, hassle-free start to printing possible. The new estimation engine gives accurate printing time and material use predictions for unmatched productivity. BLADE is one of the fastest and most precise slicers on the market, specially designed for large-format prints.

The STUDIO G2 is ergonomically designed to fit any workspace with maximum ease of use and accessibility. Standing at an ideal height of 1765 mm, it’s a sleek space-conscious workhorse machine that’s optimal for all workspaces, from design labs to production floors.

As winner of the prestigious 2018 German Innovation Award the BigRep STUDIO is the ideal German-engineered 3D printer, proven for all types of industry professionals to bring their innovative designs to life. Now the STUDIO G2, specially designed for 3D printing with engineering-grade materials, propels the STUDIO G2 to a class of its own.
Come and see the new BigRep STUDIO G2 in Detroit, Michigan at Rapid+TCT, unveiled May 20th at booth 503.

BigRep STUDIO G2

First BigRep PRO installed at Boyce Technologies, Inc.

The highly anticipated innovative BigRep PRO has landed in New York at Boyce Technologies, Inc. This marks the first official installation of the PRO, powered by the new BigRep Metering Extruder Technology (MXT®) and state-of-the-art Bosch Rexroth CNC control system. Boyce Technologies is taking their additive process to the next level by adding the PRO to their already existing 3D printing workhorse, the BigRep STUDIO.

Boyce Technologies’ use of additive has grown rapidly from prototyping to printed molds for vacuum forming and manufacturing end-use parts additively. Presently, several end-use parts are produced with BigRep printers at Boyce Technologies for Verizon kiosks placed across New York City.

“With the PRO, we are now much more competitive because we’re able to produce large proofs of concepts faster than anyone else in the industry,” said Ajmal Aqtash, Director of Robotics at Boyce Technologies. “We’re a company known to move really fast. It’s our competitive advantage, and now with the PRO our additive capabilities have increased five times.”

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Boyce Technologies houses an ecosystem of industrial manufacturing tools that the PRO, their second BigRep printer, has joined. A unique solution, the PRO answers industry demands with a variety of powerful technologies working in tandem. BigRep’s powerful MXT technology is harnessed for fast, precise and astoundingly repeatable large-format prints. The Bosch Rexroth CNC control system facilitates 5G compatible data collection to monitor and optimize the BigRep PRO’s powerful additive manufacturing capabilities.

Want to learn more about Boyce Technologies’ additive activities? Watch our on-demand webinar with Ajmal Aqtash, Boyce Technologies Director of Robotics.

Daniel Büning Appointed Chief Innovation Officer of 3D Printing Manufacturer BigRep

3D design, technology and innovation expert Daniel Büning, co-founder of NOWLAB, named as new Chief Innovation Officer of BigRep GmbH / Appointment completes BigRep executive management team.

Berlin, 23 April 2019 - BigRep, the global leader in large-scale 3D printing and supplier of Additive Manufacturing (AM) solutions, has named Daniel Büning as its new Chief Innovation Officer.

In his new role, Daniel Büning (37) will focus on industry-driven applications by managing BigRep’s technological innovations, conceptualizing new visions, prototypes and future solutions for AM. The CIO will also oversee two key areas of expertise – the development of sustainability as well as the integration of digital technologies in 3D printing such as machine learning and AI.

Daniel Büning is no stranger to AM and BigRep. A pioneer in the field of large-format AM, in 2014, he was a co-founder of NOWLAB, which joined BigRep two years later. Leading NOWLAB, the digital technologies and innovation hub within BigRep, he and his team of engineers and designers have been the driving force behind the company’s groundbreaking prototypes. Many of these, including the NERA e-motorbike, the Adaptive Robotic Gripper and the AGV Next mobile industry platform, were industry-first developments, establishing BigRep as the thought leader in large-format 3D printing.

BigRep CEO Stephan Beyer, PhD, said: "BigRep is advancing toward digital production solutions delivering reliable technology for our customers. The focus of his responsibilities on applications, sustainability and digital technologies in 3D printing reflects our ambition to lead the way. This appointment shows our appreciation of Daniel’s proven track record and the performance of his whole team; his know-how and experience across different industries will be a great asset to BigRep. Being a trusted partner of our stakeholders as well as a highly respected team member, we welcome Daniel to the executive team and look forward to working with him.”

The German-born architect (Münster School of Architecture) has enjoyed an excellent academic career, including a Fulbright scholarship and studies at the renowned Pratt Institute in New York City, one of the leading art schools in the United States. Looking back on ten years in digital design, manufacturing, 3D printing and AM, he has also served as a guest lecturer at universities and institutions such as the AA London, The Royal Danish Academy of Fine Arts and the University of Arts Berlin. In addition, he has been selected as an expert for digitalization and Industry 4.0 issues in proceedings at the German federal parliament.

“I’m thrilled about my new responsibilities at BigRep”, said Daniel Büning. “This is a highly dynamic company, whose visions I am excited to support and develop ground-breaking innovations for our expanding global industrial customer base. BigRep is driven by a passion for technical transformation and service; a set of values I deeply share and to which I will contribute with my know-how and experience.”

About BigRep:

BigRep develops the world’s largest serial production 3D printers, creating the industry benchmark for large-scale printing with the aim to reshape manufacturing. Its award-winning, German-engineered machines are establishing new standards in speed, reliability and efficiency. BigRep’s printers are the preferred choice of engineers, designers and manufacturers at leading companies in the industrial, automotive and aerospace sectors. Through collaborations with its strategic partners – including Bosch Rexroth, Etihad Airways and Deutsche Bahn – and key investors – including BASF, Koehler, Klöckner and Körber – BigRep continues to develop complete solutions for integrated additive manufacturing systems, as well as a wide range of printing materials on an open-choice source. Founded in 2014, BigRep is headquartered in Berlin with offices in Boston and Singapore. Leading the way in one of the world’s key technologies, our multinational engineering teams are highly trained, interdisciplinary and customer-focused.

Contact:

Juergen Scheunemann
PR & Communication
PR & Communications BigRep GmbH
T +49 30 9487 1430
E [email protected]

BigRep Hannover Messe Recap

BigRep - Hannover Messe

Hannover Messe over but we’re still buzzing with excitement, weeks later!

Held over the course of 5 days, between 1-5 April the world’s leading trade show for industrial technologies welcomed 215,000 attendees. Central themes included 5g mobile standards, autonomous systems, and integrating artificial intelligence.

“Hannover Messe 2019 showed that is the most important international platform for all technologies related to industrial transformation.” - Dr. Jochen Köckler, CEO of Deutsche Messe AG

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Over 6,500 exhibitors were spread out over 227,000m2. This year, BigRep showed up like never before, with partners, Bosch Rexroth to present their idea, Factory of the Future, enabled by BigRep 3D Printers. Together, the NEXT AGV (Automated Guided Vehicle), an Autonomous transport system, was presented, as well as the unveiling the NERA bike, alongside the BigRep PRO. With the help of 5G (a central theme of Hannover Messe) data-intensive processes such as quality monitoring in the multi-variant manufacturing can be outsourced to the cloud or production-related edge systems.

BigRep - Hannover Messe

German Chancellor Angela Merkel and Swedish Prime Minister Stefan Löfven presided over the opening ceremonies, and even stopped by to see the 5G Robotic Hand presented with Bosch Rexroth and BigRep. Chancellor Angela Merkel said “I remain a big supporter of open markets and free trade.”

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The NERA bike was created in 12 weeks from sketch to a functional, driving prototype, using BigRep printers, and Bosch Rexroth technology.

“This is what we at BigRep called rapid innovation. In my opinion, what the industry is currently lacking the most, is innovation. And what we do best, is rapid innovation. So, in a very short period of time, we’re taking an idea from zero, to creating a working piece of equipment. This gives our customers a true competitive advantage in the market. With BigRep printers, we enable our customers to do the same. We’re not just selling a machine, we’re selling a reliable process.” said BigRep CEO Stephan Beyer.

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Top 5 Trends at AMUG

BigRep @ AMUG

BigRep recently debuted the PRO in North America at AMUG, one of the largest additive manufacturers user conferences.

AMUG (as it has been known since 2011) has been around since the late 80s with the mission to educate and advance the uses and applications of additive manufacturing technologies. With more than 2,000 attendees solely dedicated to additive, BigRep was able to leave their footprint as the industrial leader in large-format 3D printing.
Here’s a look at the top 5 trends we saw at AMUG.

1. The Search for an alternative

Finding the best printer for your application is a challenge many companies face. At AMUG it was clear that attendees were looking for a new large-format solution. Attendees stressed the importance of open source material, faster print speeds and more precision. As one of only a few companies specializing in large-format 3D printers at AMUG, BigRep set itself apart as the industrial leader as it debuted the PRO with the new MXT® (Metering Extrusion Technology).

2. I Feel the Need for Speed

“I feel the need for speed” is an iconic line in the movie Top Gun, and it happens to be applicable to the additive industry as well. Users want speed, and are now demanding 3D printing companies provide it. The BigRep PRO delivers printing speeds that are 5 times faster than any FFF printer on the market. It's the difference between a part being printed in 1 day instead of 7 days. This means faster turnaround times and improved ROI.

3. The Future (or Now) is bright for end use parts

For years, people have been talking about 3D printed end use parts. The majority of additive users are still using 3D printing for prototypes, however there are some early adopters out there who are already mass printing end-use parts. Industry expert, Ajmal Aqtash from Boyce Technologies delivered a very eye opening presentation at AMUG about the value and uses of additive manufacturing. Boyce Technologies is already incorporating several end use parts in the digital kiosks they manufacture, which are located around New York City. These parts are all printed on the BigRep STUDIO. They are also printing molds for vacuum forming and exploring injection modeling. Learn more by watching a webinar on how Boyce Technologies is integrating additive into their manufacturing facility.

Boyce NY additive manufacturing 3d printing BigRep Berlin

4. I want to be in control of my materials

I want to be in control of my materials
Material suppliers are everywhere, which was made abundantly evident at AMUG. One comment we heard over and over again is “I want to pick my material supplier”. BigRep offers a full line-up of materials certified for the BigRep printers, but is also open source material. BigRep also partners with BASF, a leading material supplier who are constantly innovating to provide the best material value to additive users.

5. Bigger is better.

“But I’m not sure I need a printer with that big of a build platform,” is a comment we hear. But the question is do you sometimes need it? The value of large-format 3D printing isn’t always filling up the build envelope to the max, but having the option to utilize it when you do need to. Being able to print a full scale part is key when testing fit, function and feasibility. At AMUG, attendees mentioned different ways they were currently piecing parts together after printing in order to make the part whole. These additional steps add time, cost and labor to create. Rarely do we hear customers say that they wish they hadn’t gone bigger, it’s usually regret that they didn’t go bigger.

Want to stay up-to-date on the latest BigRep news? Subscribe to our newsletter and be the first to know or request a demo.

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Ready to Fly: The World’s First Fully 3D-Printed High-Tech Airline Seats to be Premiered by BigRep at Aircraft Interiors Expo in Hamburg

Two innovative aerospace seats envisioned with Dassault Systèmes’ 3DEXPERIENCE platform and the industry solution experience “Passenger Experience” / The Retro Seat saves 50 percent of original seat weight, while the cutting-edge bionic Aero Seat offers an all-new passenger experience.

Hamburg / Germany, April 1, 2019 - BigRep, the global leader in large-scale 3D printing (FFF segment) for industrial applications, will unveil the world’s two first fully 3D-printed aerospace seat systems with Dassault Systèmes at the Aircraft Interiors Expo in Hamburg (April 2-4, 2019). Both prototypes have the potential to re-define aircraft interiors’ design as well as the passenger experience in air travel.

Opening a new dimension for Additive Manufacturing (AM) in the aviation industry, the prototypes, designed by NOWLAB, the BigRep innovation consultancy department, and manufactured on BigRep’s large-scale 3D printers, include the Retro Seat, an original airline seat which has been refurbished by using AM, and the Aero Seat, a bionic passenger seat. Strikingly elegant, both seats present visionary design unprecedented in 21st century aircraft interior composition.

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Both full-size seat systems were created using Dassault Systèmes’ 3DEXPERIENCE platform and the industry solution experience “Passenger Experience”. Engineers use 3D printers to produce optimized parts by leveraging the 3DEXPERIENCE platform to design and simulate highly optimized parts based on space allocation, loads, constraints, manufacturing processes, and multi material requirements.

“Our Retro Seat saves 50 percent of weight, creating huge benefits for sustainable aircraft engineering and operational costs. Our prototypes demonstrate the massive benefits of 3D printing for manufacturers and airlines,” said Daniel Büning, co-founder and Managing Director of NOWLAB at BigRep. “In addition, jigs, fixtures and other cabin interior parts can be printed on site and on demand. In cabin interior design, 3D printing will push the limits of engineering creativity. For designers, the 3DEXPERIENCE platform will be a key tool in this process.”

“3D printing is in the process of re-defining the aviation industry, and we’re ready to fly! Our new 3D printer PRO offers an unprecedented level of precision, quality and speed, enabling us to use the high-performance, innovative printing materials the aviation industry requires.” said BigRep CEO Stephan Beyer, PhD.

BigRep and Dassault Systèmes will show how AM can be applied to any part of the cabin – from seat to armrest to sidewall panel as well as how AM enables design of individual end-use parts starting from lot size one to small series production.


Find out how industry leaders are using BigRep 3D printers to create affordable and secure investment shipping containers on demand for sensitive aerospace equipment in our case study with Airbus:
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Making full use of the unique technical possibilities of 3D-printing, the Retro Seat offers groundbreaking high-tech features such as inductive charging that permits wireless charging of smartphones. The back of the headrest is equipped with “Bring your own device” outlets to connect to tablets or other devices as well as multiple USB ports. The seat is also embedded with blue LED light panels, creating ambiance during night flights, while the arm rest is equipped with a smart cabinet solution to safely store laptops during takeoff and landing.

The Aero Seat presents a game-changing passenger seat for autonomous driving technology. This exciting seat shell design has an almost bionic touch, look and feel as the seat will adapt to the driver’s or passenger’s individual body shape: Using a 3D body scan prior to the seat production, the shell will provide its users with an unprecedented level of comfort to reduce stress and physical discomfort during long trips. Last but not least, flexible materials are being used for printing seat cushions (incl. softness factor).

Both designs are not a simple adaptation of existing, convectional airline seat frameworks, but were specifically envisioned for large-format FFF technology, setting a benchmark example for truly creative design by breaking the limits of traditional engineering. For example, both seats have a fully integrated design, i.e. any bearings or electronics can be integrated during the printing process.

BigRep will be present at this year’s Aircraft Interiors Expo at Dassault Systèmes’ booth 6C90E in the Hanse Pavilion.

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About BigRep:

BigRep develops the world’s largest serial production 3D printers, creating the industry benchmark for large-scale printing with the aim to reshape manufacturing. Its award-winning, German-engineered machines are establishing new standards in speed, reliability and efficiency. BigRep’s printers are the preferred choice of engineers, designers and manufacturers at leading companies in the industrial, automotive and aerospace sectors. Through collaborations with its strategic partners – including Bosch Rexroth, Etihad Airways and Deutsche Bahn – and key investors – including BASF, Koehler, Klöckner and Körber – BigRep continues to develop complete solutions for integrated additive manufacturing systems, as well as a wide range of printing materials on an open-choice source. Founded in 2014, BigRep is headquartered in Berlin with offices in Boston and Singapore. Leading the way in one of the world’s key technologies, our multinational engineering teams are highly trained, interdisciplinary and customer-focused.

For more information on BigRep and its solutions and to arrange an interview with BigRep CEO, Stephan Beyer, PhD, or BigRep CBO, Frank Marangell, and, please contact:

Juergen Scheunemann
PR & Communication
PR & Communications BigRep GmbH
T +49 30 9487 1430
E [email protected]

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