Meet the New ALTRA 280: The Ultimate High-Temp Industrial 3D Printer

The ALTRA 280, our latest offering, is a fast, reliable, massive, and highly automated high-temperature machine that prints large-scale complex production-quality parts.

Built to be the ultimate machine on the production floor, the ALTRA 280 is the answer for the most demanding applications for industries ranging from aerospace, military, and defense to automotive. It features top-of-the-line specs such as a fully enclosed high-temperature printing environment, up to four state-of-the-art DSX extruders, an open material system compatible with BigRep and third-party filaments, and a massive build volume making it a mighty production beast.

An Industrial Powerhouse from HAGE3D

HAGE3D, a company specializing in large-format high-temperature machines that are part of BigRep through a planned acquisition, originally built the ALTRA 280. The machine is well-known in the European region formerly as PRECISE. The planned acquisition extends our portfolio by offering a full spectrum of low-to-high-temperature 3D printers on a large-scale platform.

Get to know the BIGREP ALTRA 280

An Expansive Build Chamber

With dimensions of 500 mm x 700 mm x 800 mm and a build volume of 280 liters, the ALTRA 280 can produce intricate, full-fledged prototypes and end-use parts. Its welded frame, ball screws, and servo motors ensure industrial-grade accuracy and repeatability.

Large-scale 3D printing
High-temperature capabilities

High-Temperature Capabilities

The build chamber and print bed reach up to 180°C, allowing for the use of high-performance materials like ULTEM 9085 and PEEK. This capability enhances the mechanical properties, functionality, and dimensional stability of printed parts.

Reliable DSX Extruders

Equipped with up to four DSX (Direct Synchronized Extruders) extruders capable of printing at 450°C, the ALTRA 280 ensures uninterrupted productivity and complex prints with dual extruders and their respective backup options.

Up to four reliable DSX extruders
Fully automated quick start

Fully Automated Quick Start

The ALTRA 280 features automatic functions like print bed calibration and real-time remote monitoring, enabling users to start printing at the push of a button and ensuring continuous 24/7 operation.

Heated Vacuum Print Bed

The vacuum print bed with material-specific surfaces improves print success by ensuring secure adhesion and easy removal of prints, maintaining homogeneous temperature distribution for accurate and intricate parts.

Heated vacuum print bed
Even temperature distribution

Even Temperature Distribution

Consistent temperature control delivers excellent prints and high-performance parts, delamination, and inconsistencies which are common in other 3D printers.

Reinventing Industrial Workflows

Whether you're looking to build aerospace-grade parts, iterate functional prototypes, or produce robust tooling in-house, the ALTRA 280 offers unmatched precision, automation, speed, and versatility to take your factory floor to the next level.

1. Aerospace-Grade Parts
Print safe and robust parts that qualify in the aerospace industry with the ALTRA 280. This advanced 3D printer uses high-performance materials to produce strong, lightweight, and functional parts. Its exceptional precision, repeatability, and resolution enable innovation at every stage of the design and production process.

Advancing-Additive-Manufacturing-in-Aerospace_Hero

2. Functional Prototypes
Test and validate designs before final production. The machine's open-material system allows you to choose from a wide variety of filaments, ensuring accurate replication of the final product. This flexibility accelerates iteration, reduces fabrication costs, and speeds up time-to-market.

BMW Plant Commuter

3. Durable Tooling
Create cost-effective, rapid tooling for your factory, including jigs and fixtures. The high-temperature capabilities enable the in-house production of strong and geometrically complex tools. Bypass traditional manufacturing constraints and print-on-demand tools efficiently.

Automotive-Quality-Assurance-Production-Tools-WAT

An Open Material System to Print All Filaments

BigRep Filaments

The ALTRA 280’s material system, like all BigRep machines, is open for innovation. This unlocks the flexibility to print with any compatible 3D print filament, whether BigRep’s or a third party’s, opening up new applications and possibilities.

The ALTRA 280 is fully compatible with BigRep’s filament portfolio including industrial-grade materials that cater to a range of needs, from cost-effective, general-use materials to specialized technical materials. These filaments are produced under carefully controlled conditions to ensure uniform diameter and consistent composition, guaranteeing reliable and even extrusion.

Compatible 3D Print Materials

PC (Polycarbonate)
Known for its high strength, impact resistance, & transparency, PC is ideal for robust, durable parts.

PC-ABS (Polycarbonate/acrylonitrile butadiene styrene)
Combines the strength & heat resistance of PC with the flexibility of ABS, predominantly used in automotive and electronic applications.

PC-FR (Flame Retardant Polycarbonate)
A flame-retardant variant of PC, perfect for applications that need to meet stringent fire safety standards.

PC-CF (Polycarbonate reinforced with Carbon Fiber)
Polycarbonate reinforced with carbon fibers offer superior stiffness and strength.

PA6, PA12 (Nylon)
Both materials are known for their toughness, chemical resistance, and durability, they are excellent for mechanical parts and functional prototypes.

PA6-CF, PA12-CF (Polyamide Reinforced by Carbon Fiber)
Nylon with carbon fiber reinforcement, providing superior strength and light-weight parts.

PA12-GF (Polyamide Reinforced by Glass Fiber)
Nylon reinforced with glass fibers delivers superior stiffness and dimensional stability.

CoPA
A copolymer of nylon that combines the best properties of different nylons are perfect for a wide range of applications.

ABS (Acrylonitrile Butadiene Styrene)
A flame-retardant variant of PC, perfect for applications requiring stringent fire safety standards.

ASA (Acrylic Styrene Acrylonitrile)
Similar to ABS but with better UV resistance, ASA is great for outdoor applications.

ABS-FR
Flame-retardant ABS for applications that demand fire safety.

ABS-ESD
Electrostatic discharge-safe ABS is used in electronics and sensitive equipment housings.

TPU (Thermoplastic Polyurethane)
A flexible and durable filament for parts requiring elasticity.

TPC (Thermoplastic Copolyester)
Known for its flexibility and chemical resistance, TPC is best used for textiles, packaging, electronics, and automotive applications.

PETG (Polyethylene Terephthalate Glycol)
A durable, easy-to-print material with good chemical resistance.

PLA (Polylactic Acid)
A biodegradable, eco-friendly filament used for general-purpose printing.

HT-PETG (High-Temperature Polyethylene Glycol Terephthalate)
High-temperature PETG with enhanced heat resistance and durability.

PCTG (Poly Cyclohexylenedimethylene Terephthalate glycol-modified)
A modified version of PETG, offering improved impact and chemical resistance.

PP (Polypropylene)
Lightweight, flexible, and resistant to fatigue and chemicals, ideal for hinges and containers.

PP-GF
Polypropylene reinforced with glass fibers is known for superior strength and stiffness.

PEKK, PEEK (Polyether Ether Ketone)
High-performance materials guarantee exceptional mechanical properties and resistance to extreme temperatures and chemicals.

PPSU, PSU (Polysulfone)
High-performance thermoplastics with excellent chemical resistance and thermal stability.

PAEK (Polyaryletherketone)
Known for its mechanical strength and chemical resistance, it is suitable for high-stress applications.

PEI (ULTEM)
A high-performance polymer with excellent thermal, chemical, and flame resistance.

The Ultimate High-Temperature 3D Printer

ALTRA280_Master Sequence.00_04_17_18.Still003

The ALTRA 280 is a high-performance industrial beast with a large build volume, high-temperature capabilities, unlimited material options, and features that deliver reliable results with every print.

The machine is everything at once – a blazing hot, large, fast, reliable 3D printer manufacturing complex production-quality parts without compromise.

The Ultimate High-Performance Machine.

The ALTRA 280 is a high-performance industrial powerhouse with an expansive build volume. It delivers unrivaled reliability with up to 4 state-of-the-art extruders. The high-temperature capabilities enable peak-level 3D printing for demanding applications from aerospace to defense to automotive industries. The ALTRA 280 is everything at once – a large, fast, reliable, high-temp industrial machine. It delivers complex production-quality parts without compromise.

Explore the ALTRA 280

The Ultimate High-Performance Machine.

The ALTRA 280 is a high-performance industrial powerhouse with an expansive build volume. It delivers unrivaled reliability with up to 4 state-of-the-art extruders. The high-temperature capabilities enable peak-level 3D printing for demanding applications from aerospace to defense to automotive industries. The ALTRA 280 is everything at once – a large, fast, reliable, high-temp industrial machine. It delivers complex production-quality parts without compromise.

Explore the ALTRA 280

About the author:

Natasha Mathew <a style="color: #0077b5" href="https://www.linkedin.com/in/natasha-mathew/" target="_blank" rel="noopener"><i class="fab fa-linkedin"></i></a>

Natasha Mathew

Copywriter

Natasha Mathew enjoys trying new things and one of them she’s currently obsessed with is 3D printing. Her passion for explaining complex concepts in simple terms and her knack for storytelling led her to be a writer. In her 7 years of experience, she has covered just about any topic under the sun. When she’s not carefully weighing her words, she’s reading, crafting, spinning, and adventuring. And when asked about herself, she writes in the third person.

BigRep ALTRA 280

BigRep-ALTRA-280_logo

The Ultimate High-Performance Machine.

FULLY AUTOMATED QUICK START

FULLY AUTOMATED QUICK START

  • Get started at the push of the button with auto-calibration and pre-heating.
  • Advanced machine control features include out-of-filament sensors, topography measurement and compensation.
UP TO FOUR DSX EXTRUDERS

UP TO FOUR DSX EXTRUDERS

  • Achieve complex prints with dual extruders and their two respective backups.
  • Each DSX is integrated with cooling channels and sensors for monitoring and control.
HIGH-TEMPERATURE CAPABILITIES

HIGH-TEMPERATURE CAPABILITIES

  • Build chamber reaches up to 180°C
  • Enables applications with high-performance materials
  • Doubles as a tempering chamber
LARGE-SCALE 3D PRINTING

LARGE-SCALE 3D PRINTING

  • Build chamber dimensions: 500 mm x 700 mm x 800 mm
  • Build volume of 280 liters
  • Produces intricate full-fledged prototypes, production, and end-use parts.
HEATED VACUUM PRINT BED

HEATED VACUUM PRINT BED

  • Vacuum print bed with material-specific surfaces
  • Parts securely held down for improved print success
  • Homogeneous temperature distribution for accurate prints
  • Superior layer adhesion, even with large intricate parts
Large-scale 3D printing



280 liters build chamber
heated up to 180°C

QUALITY IN LARGE-FORMAT

With a robust frame and components, plus consistent temperature distribution, ALTRA 280 delivers industrial quality in large scale.



up to 4 DSX extruders for
maximum reliability

UNPARALLELED RELIABILTY

Use 4 state-of-the-art DSX extruders for dual extrusion, plus dual backups and print up to 20 kg in a single cycle.



print high-performance
materials up to 450°C

HIGH-PERFORMANCE MATERIALS

Thanks to precisely controlled DSX extruders, ALTRA 280 reaches temps up to 450°C for complex prints with high-performance materials.

BIGREP_ALTRA-280_300dpi

High-Temp 3D Printer for Demanding Applications

Reliable Manufacturing of Complex Parts

The ALTRA 280 is a high-performance industrial powerhouse with an expansive build volume. It delivers unrivaled reliability with up to 4 state-of-the-art extruders. These controlled dual extruders with their respective backups are groundbreaking in additive manufacturing, delivering flawless prints every time. The high-temperature capabilities enable peak-level 3D printing for demanding applications from aerospace to defense to automotive industries.

The ALTRA 280 is everything at once – a large, fast, reliable, high-temp industrial machine. It delivers complex production-quality parts without compromise.

FEATURES

GET TO KNOW THE BIGREP ALTRA 280

PEAK PERFORMANCE. MASSIVE BUILD VOLUME.

Large-scale 3D printing

ACCURACY IN LARGE SCALE

The Generous Build Chamber

With a build chamber of 500 mm x 700 mm x 800mm (build volume of 280 liters) it can produce intricate full-fledged prototypes, production, and end-use parts. Thanks to the welded frame, ball screws and servo motors like those found in CNC technology, ALTRA 280 achieves the accuracy and repeatability you expect in an industrial machine. Experience unrestricted print freedom, and reliably print precise parts without compromising on size.

High-temperature capabilities

HIGH-TEMPERATURE
CAPABILITIES

High-Performance Parts

The build chamber and print bed reach up to 180°C, enabling applications using high-performance materials such as ULTEM 9085 and PEEK. During printing the build chamber doubles as a tempering system, enhancing the mechanical properties, functionality, and dimensional stability of the parts.

High-temperature capabilities
Up to four reliable DSX extruders

UP TO FOUR RELIABLE
DSX EXTRUDERS

Uninterrupted Productivity

The ALTRA 280 is equipped with up to 4 DSX (Direct Synchronized Extruders) capable of printing at 450°C up to 20kg in one cycle. Achieve complex prints with dual extruders and ensure seamless production with two respective backup extruders.  Each DSX is a masterpiece, with integrated cooling channels and multiple sensors for monitoring and control.

Fully automated quick start

FULLY AUTOMATED QUICK START

Print at the Push of a Button

Getting started is quick and easy with ALTRA 280 thanks to the numerous automatic functions including print bed calibration via topology measurement and corresponding automatic compensation. After a smooth start, many built-in sensors will secure your 24/7 operation while the HD wide angle camera enables real-time remote monitoring so you won't miss a thing.

Fully automated quick start
Heated vacuum print bed

HEATED VACUUM PRINT BED

Secure Print Adhesion

Improve your print success thanks to the vacuum print bed with material-specific print bed surfaces. Your prints stay put while still easy to remove after printing. Heated up to 180°C with embedded electrical wiring, the vacuum print bed's achieves extremely homogeneous temperature distribution. This ensures accurate prints and superior layer adhesion even while producing large intricate parts.

Even temperature distribution

EVEN TEMPERATURE DISTRIBUTION

For Top Mechanical Performance

Consistent temperature is key for excellent prints and a requirement for high-performance parts. Reaching temperatures up to 180°C, the ALTRA 280 print bed maintains uniform heat distribution. The Airflow control technology tempers the prints precisely translating to parts with consistent mechanical properties where other 3D printers face delamination and inconsistencies.

Even temperature distribution

OPEN MATERIAL SYSTEM PRINTS ALL COMPATIBLE FILAMENTS

The heart of all BigRep machines is the material system that’s open for innovation. Print with any compatible filament of your choice – BigRep’s or a 3rd party’s – and unlock new applications with the ALTRA 280.

BigRep's portfolio of industrial-grade 3D printer filaments ranges from affordable, general-use materials to technical materials for demanding industrial applications. They are created under carefully controlled conditions to guarantee uniform diameter and consistent composition ensuring reliable, even extrusion.

ABS

ACRYLONITRILE BUTADIENE STYRENE

Commonly used in electrical and electronic applications, construction materials, and automotive parts where flame resistance is crucial.

Learn More

PEEK

POLYETHER-ETHERKETONE

Predominantly used for applications that need exceptional mechanical, thermal, and chemical resistance in aerospace, automotive, and medical industries.

ABS ESD

ABS - ELECTROSTATIC DISCHARGE

Widely known for its high resistance to electrostatic discharge, chemicals, impact, & high temperatures & finds applications in the electronics, aerospace, & automotive industries. 

PEKK CF

CARBON FIBER POLYETHER-
KETONEKETONE

Well-suited for aerospace applications because of its lightweight, high-temperature resistance, and excellent mechanical properties.

PA12 CF

CARBON FIBER POLYAMIDE

Preferred for aerospace components, automotive parts, and sporting goods because of its high strength-to-weight ratio.

Learn More

PP

POLYPROPYLENE

Ideal for consumer goods and packaging applications thanks to its lightweight, chemical resistance, and recyclability.

PA6/66

POLYAMIDE (NYLON)

Widely used in mechanical engineering, automotive parts, and consumer goods with excellent mechanical properties and chemical resistance.

Learn More

PPS

POLYPHENYLENE SULFIDE

Widely seen in electrical and electronic applications because of its high heat resistance, dimensional stability, and chemical resistance.

PC CF

CARBON FIBER
POLYCARBONATE

An ideal choice for industries such as electronics, automotive, and aerospace for its impact resistance, transparency, and heat resistance.

TPU 98A

THERMOPLASTIC POLYURETHANE

With its flexibility, durability, & abrasion resistance, TPU is commonly used for manufacturing aids, particularly those interfacing with sensitive parts & equipment.

Learn More

PC FR

FLAME RETARDANT POLYCARBONATE

Finds applications in industries demanding fire safety compliance, such as electronics, transportation, and aerospace.

ULTEM® 9085

POLYETHERIMIDE
(PEI)

Often used in aerospace, automotive, and medical applications for its high strength-to-weight ratio, thermal stability, and flame resistance.

See the tech specs below for a full list of compatible materials.

TECHNICAL SPECIFICATIONS

Version BigRep ALTRA 280
Build volume 500 mm x 700 mm x 800 mm (x,y,z)
BigRep materials HI-TEMP, HI-TEMP CF, PRO HT
Compatible materials ABS, ABS-ESD, ABS-FR, ASA, HT-PETG, PA6, PA6-CF, PA12, PA12-CF, PA12-GF, PC, PC-ABS, PC-FR, PC-CF, PCTG, PEKK, PEKK-CF, PETG, PLA, PP, PP-GF, PPS, PPSU, TPU, TPC, ULTEM 9085 (Open for 3rd party materials)
Filament diameter 1.75 mm
Extruder Direct Synchronized Extruder (DSX)
Extruder configuration Water-cooled multi-DSX (up to 4 extruders)
Hotends Precise, Power, or High Flow
Nozzles Brass or hardened steel
Nozzle diameters 0.4 mm, 0.6 mm, 1.0 mm
Layer thickness From 0.05 mm
Extruder temp Up to 450°C
Build chamber temp Up to 180°C
Print bed temp Up to 180°C
Max print speed Up to 350 mm/s
Max throughput Up to 250 g/h
Position accuracy < 0.05 mm in XY
Movement speed XY~400 mm/s
Drive technology Servo motor in XYZ
Air cleaning unit Filtration system with active carbon filter and HEPA filter
Safety circuit Unmanned 24/7 operation
Connectivity USB, network
Pause printing Out-of-filament sensor with smart ʻstop and goʼ function (build chamber and print bed remain heated)
Slicing software Simplify3D, others available on request
Machine control HAGE3D industrial control
HMI LED + 12.1” touchscreen
Camera Wide angle color HD camera for real time remote monitoring
Override function Manual override in real time
User Access Multi-level user permissions
Power supply 400 V / 32 A
External dimensions 2550 mm x 1950 mm x 1920 mm (x,y,z)
Weight Approx. 1980 kg

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