BigRep Demo Day

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BIGREP DEMO DAY 

December 1 from 1 to 4 pm EST

BigRep North American Headquarter in Wilmington, MA

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YOU'RE INVITED TO #THINKBIG.

Join the BigRep team as we open the doors to our North American headquarters.  Learn more about BigRep large-format 3D printers (which are up to 1 meter cubed build volume), materials, software and also the applications that are seeing the most pay back from prototyping to end use parts.

With more than 600 large-format printers in the market, our printers are German-engineered to print 24/7, delivering high quality parts at a competitive price.  Experience the power of our fleet of large-format 3D printers, meet the experts behind them, and learn how they can help save you time and money.

WHAT TO EXPECT AT THE DEMO DAY:

  • Demo of all BigRep large-format 3D printers – PRO, STUDIO and ONE
  • Breakdown of BigRep materials and the benefits of an open source system
  • Show and tell of customer parts
  • On the spot part analysis in our slicing software, BigRep BLADE
  • ROI Breakdown for your application

 

OVERVIEW

DATE: Wednesday, December 1

TIME: 1 to 4 pm EST

LOCATION: BigRep America, 50-E Concord Street, Suite 100, Wilmington, MA 01887

 

You are welcome to come any time between 1 and 4 pm, and stay for as long as you want.  Food and beverage will be provided. All local COVID guidelines will be followed.

 

QUESTIONS? Please contact Abbey Delaney at [email protected].

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THE DEMO DAY

Global Additive Applications Summit (GAAS) 2019

The 2019 Global Additive Applications Summit, held in Berlin and organized by RedCabin Events, was the first of a new interactive additive conference with a unique focus on applications and adoption. This first holding of the annual event featured a variety of industry leaders with impressive new additive applications – both conceptual and immediately adoptable.

“RedCabin did an amazing job organizing the event. Their unique, highly interactive conference style focused on networking and hands-on workshops was much more impactful than traditionally organized conferences,” BigRep’s CIO, Daniel Büning lauded. “In a way, their agenda mirrored the additive advancements that were presented, which promise so be so much more impactful if they can break away from simply filling in for traditional workflows.”

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Presentations addressed recent advancements in additive technology that have helped to realize previously developed concepts and presented brand-new contemporary applications that will continue additive’s upward trend of industrial adoption. Overall speakers confirmed that there is increasingly incredible, immediately applicable, value from additive technology left unapplied by many would-be industrial users.

Siemens’ Ulli Klenk discussed additive’s growing roll in the energy sector, specifically in the form of gas turbines. Siemens has managed to design a gas turbine for power generation that is fully 3D printable using metal additive systems. A now proven end-use application in a highly demanding industrial process, the use case is demonstrative of the incredible adaptability of additive technology. The application also takes advantage of additive’s ability to leverage local manufacturing for cost savings; by enabling in-house part production on demand, Siemens eliminates the need for spare part storage.


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From Ottobock, Thomas Stitz presented functional 3D printed orthotics. With exoskeleton designs, Ottobock has developed personal mobility orthotics that successfully enable disabled persons to walk. Additive manufacturing is an integral part of the process, leveraging body scanning and 3D printing to create the orthotics with perfect fit – an integral quality for long-term orthotics.

Representing Deutsche Bahn, Stefanie Brickwede, Managing Director of Mobility Goes Additive, discussed the use of additively manufactured end-use spare parts in Deutsche Bahn trains. The application here has seen massive savings in storage and the acquisition of parts that are no longer manufactured in traditional processes. To bring this application to the next level, Brickwede discussed ongoing development efforts of flame-retardant polymer materials that would enable Deutsche Bahn and other public transportation companies to meet the legal standards required to affordably print spare parts that come into passenger contact.

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Developing technology to test the feasibility of all these applications is Dr. Sven Lammers, head of Dassault Systems’ 3DEXPERIENCE Center in Hamburg, and Jörg Schnorr, Senior Project Manager of Automotive 3D Printing for BASF. The technology demonstrated by Dr. Lammers is an advanced additive simulation software designed to improve print validation, the generative design process, and end-use part integrity in their given applications. BASF and Shnorr’s similar technology focuses specifically on the simulation and validation of parts in an automotive context.

“We learned a lot about what it will still take to meet the challenge of serial industrial production in large quantity with additive technology,” said Martin Back, BigRep’s Managing Director. He added that “change management” endeavors aimed at seeing additive technology taught and adopted for radical innovation instead of gradual adoption – that only mimics traditional applications and workflows – is necessary for 3D printing technology to reach its true potential and increase its rate of adoption. “Copying non additive parts and printing them with AM doesn’t make sense,” Back said. “We need redesign for additive manufacturing, and conferences like GAAS are vital to guide industrial users in that change.”

About BigRep
BigRep develops the world’s largest serial production 3D printers, creating the industry benchmark for large-scale printing with the aim to reshape manufacturing. Its award-winning, German-engineered machines are establishing new standards in speed, reliability and efficiency. BigRep’s printers are the preferred choice of engineers, designers and manufacturers at leading companies in the industrial, automotive and aerospace sectors. Through collaborations with its strategic partners – including Bosch Rexroth, Etihad Airways and Deutsche Bahn – and key investors – including BASF, Koehler, Klöckner and Körber – BigRep continues to develop complete solutions for integrated additive manufacturing systems, as well as a wide range of printing materials on an open-choice source. Founded in 2014, BigRep is headquartered in Berlin with offices in Boston and Singapore. Leading the way in one of the world’s key technologies, our multinational engineering teams are highly trained, interdisciplinary and customer-focused.

For additional information, please contact:
To arrange an interview with BigRep’s executive management or NOWLAB team, and for more information on BigRep and its solutions, please contact:
Jürgen Scheunemann
PR & Communications BigRep GmbH
T: +49 30 9487 1430
E: [email protected]

GAAS, A Hands-On Additive Conference for Industrial Applications

As a leader in industrial additive manufacturing solutions, BigRep is invested in growing processes, materials and applications and their effective implementation to push modern manufacturing forward. That’s why we’ve partnered with RedCabin Events to host a unique meeting of additive manufacturing experts.

On October 30th and 31st the new, exclusive Global Additive Applications Summit (GAAS) will run. A gathering of selected executives and innovative thought leaders over 2 days of detailed workshops and panels in an intimate Berlin location.

We decided to work with RedCabin because of the unique, exclusive, hands-on style of event they organize. We believe that in a field as functional as additive manufacturing, attendees should be bringing home more than thought leadership – they should take away new techniques and workflows to change the way they work with additive technology.

During this two-day Global Additive Application Summit, keynotes will be given from experts in the automotive, railway and aviation industries such as Ford, Bombardier and Airbus explaining their advanced applications and techniques for additive technology. Attendees will have a one-of-a-kind experience as the conference is blended with hands-on workshops guided by thought leaders for unmatched learnings.


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The event’s keynotes and panel discussions will be followed with attendees organized into small participatory groups for rotating workshops, formulated to gain deep insights into additive processes and experience a user perspective. With networking events spread throughout the two-day conference, attendees can be sure they’ll leave the event with enhanced knowledge and meaningful industry connections.

As an incredibly dynamic field that has dramatically evolved in recent years, additive manufacturing has enabled the fast, inexpensive prototyping for highly cost-efficient product development to inexpensively test enable the production of high-strength, light-weight components with geometries that were not previously achievable. Today, additive technology is evolving again from a prototyping focus to the production of end-use parts and will continue to grow into an accessible serial production technology.

Visit www.global-additive.com now to view the event’s agenda and reserve your spot.

About BigRep
BigRep develops the world’s largest serial production 3D printers, creating the industry benchmark for large-scale printing with the aim to reshape manufacturing. Its award-winning, German-engineered machines are establishing new standards in speed, reliability and efficiency. BigRep’s printers are the preferred choice of engineers, designers and manufacturers at leading companies in the industrial, automotive and aerospace sectors. Through collaborations with its strategic partners – including Bosch Rexroth, Etihad Airways and Deutsche Bahn – and key investors – including BASF, Koehler, Klöckner and Körber – BigRep continues to develop complete solutions for integrated additive manufacturing systems, as well as a wide range of printing materials on an open-choice source. Founded in 2014, BigRep is headquartered in Berlin with offices in Boston and Singapore. Leading the way in one of the world’s key technologies, our multinational engineering teams are highly trained, interdisciplinary and customer-focused.

For additional information, please contact:
To arrange an interview with BigRep’s executive management or NOWLAB team, and for more information on BigRep and its solutions, please contact:
Jürgen Scheunemann
PR & Communications BigRep GmbH
T: +49 30 9487 1430
E: [email protected]

We saw you at RAPID+TCT 2019

This year at RAPID+TCT, North America’s most influential additive manufacturing event, BigRep contributed to the industry’s ever-growing momentum by announcing a new and improved  additive workhorse. The introduction of BigRep’s new generation STUDIO G2 large-format 3D printer was met with enthusiasm. We heard from industry leaders just how exciting an accessible large-format printer capable of producing finely finished parts with engineering-grade materials is. If you missed the chance to see the STUDIO G2 live, take a look at our article introducing the Studio G2.

The highly anticipated BigRep PRO was also on the floor, displayed for the second time ever in North America. The PRO’s massive size, fully enclosed with a one cubic-meter build volume, astounding speed, precision, and engineering-grade materials demonstrated the impressive capabilities of BigRep’s brand new Metering Extruder Technology (MXT®). We were happy to announce that beta units are already being installed at some of BigRep’s trusted partners, like New York’s Boyce Technologies, Inc.

“At this year's RAPID+TCT we were excited to show how BigRep continues to redefine additive,” said Frank Marangell, President of BigRep America, Inc. “It's not easy to do large-format, but BigRep has solved a lot of past challenges that limited the technology. Now we’ve unlocked the size, speed, accuracy, and repeatability in additive that industrial users need.”

STUDIOG2-RAPID

Marangell complimented the impressive knowledge from attendees at this year’s event, suggesting it may be a result of the continued adoption of 3D printing at the industrial level as access to engineering-grade materials within additive increases.

“BigRep has been an active participant in the industry’s growth,” he added. “The technology we presented at RAPID+TCT, the BigRep PRO and STUDIO G2, align to create industrial additive solutions for any business. They show how BigRep has moved on to the next industry challenge – enabling speed and precision with the engineering-grade materials that users demand.”

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The NERA, BigRep’s fully 3D printed eBike, also appeared at the event, presented for the first time ever in North America. It was accompanied by the vehicle’s designer, BigRep’s own Marco Mattia Cristofori, who was present to answer questions about the NERA’s design and how industry leaders can similarly harness the power of large-format 3D printing to create futuristic achievements.

"The NERA is made to be an inspiration for the automotive industry," Cristofori said, "We made it to open the industry's eyes to the potential of additive manufacturing today. It shows how processes are ripe for re-thinking with a totally new perspective. With today's additive technology we can make yesterday's impossible a reality in a faster, more sustainable and customizable way."

Marco-NERA-Students

Cristofori took the stage during the conference’s applications track to share some insight into designing the NERA eBike and other challenging projects taken on by the innovation and consultancy department of BigRep’s NOWLAB that defy many of the assumed limitations of 3D printing. The NERA is just one example of revolutionary applications that companies at the forefront of their industries are capable of with large-format additive manufacturing at their disposal.

With the new wealth of 3D printing knowledge at the event came an innate understanding of the need for large-format additive and sights set beyond prototyping. Attendees were well informed that additive technology has evolved beyond initial prototyping applications and is now boasting new capabilities in producing end-use parts, and facility tooling by creating jigs and fixtures.

Here at BigRep we’re thrilled to have been a part of the prestigious happenings at RAPID+TCT and are proud to hear that our big innovations are meeting the industry’s growing needs.

Want to stay up to date on the latest BigRep news? Subscribe to our newsletter and be the first to know or request a demo.

About BigRep:

BigRep develops the world’s largest serial production 3D printers, creating the industry benchmark for large-scale printing with the aim to reshape manufacturing. Its award-winning, German-engineered machines are establishing new standards in speed, reliability and efficiency. BigRep’s printers are the preferred choice of engineers, designers and manufacturers at leading companies in the industrial, automotive and aerospace sectors. Through collaborations with its strategic partners – including Bosch Rexroth, Etihad Airways and Deutsche Bahn – and key investors – including BASF, Koehler, Klöckner and Körber – BigRep continues to develop complete solutions for integrated additive manufacturing systems, as well as a wide range of printing materials on an open-choice source. Founded in 2014, BigRep is headquartered in Berlin with offices in Boston and Singapore. Leading the way in one of the world’s key technologies, our multinational engineering teams are highly trained, interdisciplinary and customer-focused.

For more information on BigRep and its solutions and to arrange an interview with BigRep CEO, Stephan Beyer, PhD, or BigRep CBO, Frank Marangell, and, please contact:

Juergen Scheunemann
PR & Communication
PR & Communications BigRep GmbH
T +49 30 9487 1430
E [email protected]
Abbey Delaney
North American Marketing Manager BigRep
M (989) 860 – 8210
E [email protected]

BigRep Hannover Messe Recap

BigRep - Hannover Messe

Hannover Messe over but we’re still buzzing with excitement, weeks later!

Held over the course of 5 days, between 1-5 April the world’s leading trade show for industrial technologies welcomed 215,000 attendees. Central themes included 5g mobile standards, autonomous systems, and integrating artificial intelligence.

“Hannover Messe 2019 showed that is the most important international platform for all technologies related to industrial transformation.” - Dr. Jochen Köckler, CEO of Deutsche Messe AG

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Over 6,500 exhibitors were spread out over 227,000m2. This year, BigRep showed up like never before, with partners, Bosch Rexroth to present their idea, Factory of the Future, enabled by BigRep 3D Printers. Together, the NEXT AGV (Automated Guided Vehicle), an Autonomous transport system, was presented, as well as the unveiling the NERA bike, alongside the BigRep PRO. With the help of 5G (a central theme of Hannover Messe) data-intensive processes such as quality monitoring in the multi-variant manufacturing can be outsourced to the cloud or production-related edge systems.

BigRep - Hannover Messe

German Chancellor Angela Merkel and Swedish Prime Minister Stefan Löfven presided over the opening ceremonies, and even stopped by to see the 5G Robotic Hand presented with Bosch Rexroth and BigRep. Chancellor Angela Merkel said “I remain a big supporter of open markets and free trade.”

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The NERA bike was created in 12 weeks from sketch to a functional, driving prototype, using BigRep printers, and Bosch Rexroth technology.

“This is what we at BigRep called rapid innovation. In my opinion, what the industry is currently lacking the most, is innovation. And what we do best, is rapid innovation. So, in a very short period of time, we’re taking an idea from zero, to creating a working piece of equipment. This gives our customers a true competitive advantage in the market. With BigRep printers, we enable our customers to do the same. We’re not just selling a machine, we’re selling a reliable process.” said BigRep CEO Stephan Beyer.

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Top 5 Trends at AMUG

BigRep @ AMUG

BigRep recently debuted the PRO in North America at AMUG, one of the largest additive manufacturers user conferences.

AMUG (as it has been known since 2011) has been around since the late 80s with the mission to educate and advance the uses and applications of additive manufacturing technologies. With more than 2,000 attendees solely dedicated to additive, BigRep was able to leave their footprint as the industrial leader in large-format 3D printing.
Here’s a look at the top 5 trends we saw at AMUG.

1. The Search for an alternative

Finding the best printer for your application is a challenge many companies face. At AMUG it was clear that attendees were looking for a new large-format solution. Attendees stressed the importance of open source material, faster print speeds and more precision. As one of only a few companies specializing in large-format 3D printers at AMUG, BigRep set itself apart as the industrial leader as it debuted the PRO with the new MXT® (Metering Extrusion Technology).

2. I Feel the Need for Speed

“I feel the need for speed” is an iconic line in the movie Top Gun, and it happens to be applicable to the additive industry as well. Users want speed, and are now demanding 3D printing companies provide it. The BigRep PRO delivers printing speeds that are 5 times faster than any FFF printer on the market. It's the difference between a part being printed in 1 day instead of 7 days. This means faster turnaround times and improved ROI.

3. The Future (or Now) is bright for end use parts

For years, people have been talking about 3D printed end use parts. The majority of additive users are still using 3D printing for prototypes, however there are some early adopters out there who are already mass printing end-use parts. Industry expert, Ajmal Aqtash from Boyce Technologies delivered a very eye opening presentation at AMUG about the value and uses of additive manufacturing. Boyce Technologies is already incorporating several end use parts in the digital kiosks they manufacture, which are located around New York City. These parts are all printed on the BigRep STUDIO. They are also printing molds for vacuum forming and exploring injection modeling. Learn more by watching a webinar on how Boyce Technologies is integrating additive into their manufacturing facility.

Boyce NY additive manufacturing 3d printing BigRep Berlin

4. I want to be in control of my materials

I want to be in control of my materials
Material suppliers are everywhere, which was made abundantly evident at AMUG. One comment we heard over and over again is “I want to pick my material supplier”. BigRep offers a full line-up of materials certified for the BigRep printers, but is also open source material. BigRep also partners with BASF, a leading material supplier who are constantly innovating to provide the best material value to additive users.

5. Bigger is better.

“But I’m not sure I need a printer with that big of a build platform,” is a comment we hear. But the question is do you sometimes need it? The value of large-format 3D printing isn’t always filling up the build envelope to the max, but having the option to utilize it when you do need to. Being able to print a full scale part is key when testing fit, function and feasibility. At AMUG, attendees mentioned different ways they were currently piecing parts together after printing in order to make the part whole. These additional steps add time, cost and labor to create. Rarely do we hear customers say that they wish they hadn’t gone bigger, it’s usually regret that they didn’t go bigger.

Want to stay up-to-date on the latest BigRep news? Subscribe to our newsletter and be the first to know or request a demo.

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Ready to Fly: The World’s First Fully 3D-Printed High-Tech Airline Seats to be Premiered by BigRep at Aircraft Interiors Expo in Hamburg

Two innovative aerospace seats envisioned with Dassault Systèmes’ 3DEXPERIENCE platform and the industry solution experience “Passenger Experience” / The Retro Seat saves 50 percent of original seat weight, while the cutting-edge bionic Aero Seat offers an all-new passenger experience.

Hamburg / Germany, April 1, 2019 - BigRep, the global leader in large-scale 3D printing (FFF segment) for industrial applications, will unveil the world’s two first fully 3D-printed aerospace seat systems with Dassault Systèmes at the Aircraft Interiors Expo in Hamburg (April 2-4, 2019). Both prototypes have the potential to re-define aircraft interiors’ design as well as the passenger experience in air travel.

Opening a new dimension for Additive Manufacturing (AM) in the aviation industry, the prototypes, designed by NOWLAB, the BigRep innovation consultancy department, and manufactured on BigRep’s large-scale 3D printers, include the Retro Seat, an original airline seat which has been refurbished by using AM, and the Aero Seat, a bionic passenger seat. Strikingly elegant, both seats present visionary design unprecedented in 21st century aircraft interior composition.

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Both full-size seat systems were created using Dassault Systèmes’ 3DEXPERIENCE platform and the industry solution experience “Passenger Experience”. Engineers use 3D printers to produce optimized parts by leveraging the 3DEXPERIENCE platform to design and simulate highly optimized parts based on space allocation, loads, constraints, manufacturing processes, and multi material requirements.

“Our Retro Seat saves 50 percent of weight, creating huge benefits for sustainable aircraft engineering and operational costs. Our prototypes demonstrate the massive benefits of 3D printing for manufacturers and airlines,” said Daniel Büning, co-founder and Managing Director of NOWLAB at BigRep. “In addition, jigs, fixtures and other cabin interior parts can be printed on site and on demand. In cabin interior design, 3D printing will push the limits of engineering creativity. For designers, the 3DEXPERIENCE platform will be a key tool in this process.”

“3D printing is in the process of re-defining the aviation industry, and we’re ready to fly! Our new 3D printer PRO offers an unprecedented level of precision, quality and speed, enabling us to use the high-performance, innovative printing materials the aviation industry requires.” said BigRep CEO Stephan Beyer, PhD.

BigRep and Dassault Systèmes will show how AM can be applied to any part of the cabin – from seat to armrest to sidewall panel as well as how AM enables design of individual end-use parts starting from lot size one to small series production.



Find out how industry leaders are using BigRep 3D printers to create affordable and secure investment shipping containers on demand for sensitive aerospace equipment in our case study with Airbus:
Read Now


Making full use of the unique technical possibilities of 3D-printing, the Retro Seat offers groundbreaking high-tech features such as inductive charging that permits wireless charging of smartphones. The back of the headrest is equipped with “Bring your own device” outlets to connect to tablets or other devices as well as multiple USB ports. The seat is also embedded with blue LED light panels, creating ambiance during night flights, while the arm rest is equipped with a smart cabinet solution to safely store laptops during takeoff and landing.

The Aero Seat presents a game-changing passenger seat for autonomous driving technology. This exciting seat shell design has an almost bionic touch, look and feel as the seat will adapt to the driver’s or passenger’s individual body shape: Using a 3D body scan prior to the seat production, the shell will provide its users with an unprecedented level of comfort to reduce stress and physical discomfort during long trips. Last but not least, flexible materials are being used for printing seat cushions (incl. softness factor).

Both designs are not a simple adaptation of existing, convectional airline seat frameworks, but were specifically envisioned for large-format FFF technology, setting a benchmark example for truly creative design by breaking the limits of traditional engineering. For example, both seats have a fully integrated design, i.e. any bearings or electronics can be integrated during the printing process.

BigRep will be present at this year’s Aircraft Interiors Expo at Dassault Systèmes’ booth 6C90E in the Hanse Pavilion.

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About BigRep:

BigRep develops the world’s largest serial production 3D printers, creating the industry benchmark for large-scale printing with the aim to reshape manufacturing. Its award-winning, German-engineered machines are establishing new standards in speed, reliability and efficiency. BigRep’s printers are the preferred choice of engineers, designers and manufacturers at leading companies in the industrial, automotive and aerospace sectors. Through collaborations with its strategic partners – including Bosch Rexroth, Etihad Airways and Deutsche Bahn – and key investors – including BASF, Koehler, Klöckner and Körber – BigRep continues to develop complete solutions for integrated additive manufacturing systems, as well as a wide range of printing materials on an open-choice source. Founded in 2014, BigRep is headquartered in Berlin with offices in Boston and Singapore. Leading the way in one of the world’s key technologies, our multinational engineering teams are highly trained, interdisciplinary and customer-focused.

For more information on BigRep and its solutions and to arrange an interview with BigRep CEO, Stephan Beyer, PhD, or BigRep CBO, Frank Marangell, and, please contact:

Juergen Scheunemann
PR & Communication
PR & Communications BigRep GmbH
T +49 30 9487 1430
E [email protected]

The BigRep PRO Makes its North American Premiere at AMUG

Powered by BigRep MXT® and state-of-the-art CNC control systems and drives by Bosch Rexroth, the PRO delivers unprecedented speed, precision and quality for industrial applications and full connectivity to integrate additive manufacturing with Industry 4.0.

Chicago, IL, March 27, 2019 - BigRep, the global leader in large-scale 3D printing, will debut its highly anticipated all new PRO at AMUG (Additive Manufacturing User Group) Conference in Chicago (March 31 – April 4, 2019). For the first time in North America, attendees from various industries can experience the PRO. Equipped with BigRep’s new MXT®, an exclusive Metering Extruder Technology, and a state-of-the-art Bosch Rexroth motion control system, the PRO delivers unprecedented speed, precision, quality and IoT connectivity that fully integrates with Industry 4.0. The PRO can be ordered now.

During AMUG, BigRep will offer two exciting presentations in partnership with industry experts. During the first session “Speed, Precision and Connectivity for Factory 4.0”, BigRep and Bosch Rexroth will team up to share their vision for the factory of the future, the vital role that additive will play and how to fully connect 3D printing into a manufacturing process. The second presentation “How Large-Scale Additive is Transforming Industries” will feature experts from Boyce Technologies and Ford Motor Company, as they share case studies for prototyping, tooling, patterns/molds and end-use parts. The experts will also discuss the added value for manufacturers and how and why leading companies are integrating AM into their production strategies.

“We are proud and excited to have our partner, Bosch Rexroth, and customers, Boyce Technologies and Ford, join us at AMUG to share their expert insights on the value and future of additive manufacturing,” said BigRep CBO, Frank Marangell. “Our latest technology offers customers complete solutions for integrated additive manufacturing systems, enabling companies to reimagine how they produce parts from design to production.”

All throughout AMUG, BigRep will be conducting live demonstrations of the PRO. During the demo, attendees will get to see up close the PRO’s one cubic meter build envelope and large, temperature-controlled spool chamber allowing for continuous printing with high-performance materials. Plus learn more about the software and state-of-the-art technology powering the PRO including the new CNC control systems and drives by Bosch Rexroth and BigRep MXT®.

“Our new groundbreaking MXT® system is something the industry has been waiting for, as it makes the PRO five times faster with greater precision and quality than current extrusion speeds,” said BigRep CEO, Stephan Beyer, PhD. “And AMUG, which encompasses a wealth of additive knowledge and industry leaders, is the perfect place to introduce the PRO to the North American market and demonstrate its full performance capabilities.”

BigRep events at AMUG at a glance:

BigRep presentations

  • Tuesday, April 2 from 1:30 – 2:30 pm (Wilford A/B), “Speed, Precision and Connectivity for Factory 4.0” by Stephan Beyer, PhD, BigRep CEO, and Karl Rapp, Bosch Rexroth.
  • Thursday, April 4 from 3 – 4 pm (Wilford C), “How Large-Scale Additive is Transforming Industries” by Frank Marangell, BigRep CBO, Ajmal Aqtash, Boyce Technologies, and Lars Bognar, Ford Motor Company.

Live BigRep PRO demonstrations in salon C, room 3

  • Monday, April 1 from 3 to 4 pm
  • Wednesday, April 3 from 1:30 to 2:30 pm
  • And upon request

About BigRep:

BigRep develops the world’s largest serial production 3D printers, creating the industry benchmark for large-scale printing with the aim to reshape manufacturing. Its award-winning, German-engineered machines are establishing new standards in speed, reliability and efficiency. BigRep’s printers are the preferred choice of engineers, designers and manufacturers at leading companies in the industrial, automotive and aerospace sectors. Through collaborations with its strategic partners – including Bosch Rexroth, Etihad Airways and Deutsche Bahn – and key investors – including BASF, Koehler, Klöckner and Körber – BigRep continues to develop complete solutions for integrated additive manufacturing systems, as well as a wide range of printing materials on an open-choice source. Founded in 2014, BigRep is headquartered in Berlin with offices in Boston and Singapore. Leading the way in one of the world’s key technologies, our multinational engineering teams are highly trained, interdisciplinary and customer-focused.

For more information on BigRep and its solutions and to arrange an interview with BigRep CEO, Stephan Beyer, PhD, or BigRep CBO, Frank Marangell, and, please contact:

Juergen Scheunemann
PR & Communication
PR & Communications BigRep GmbH
T +49 30 9487 1430
E [email protected]
Abbey Delaney
North American Marketing Manager BigRep
M (989) 860 – 8210
E [email protected]

Solidworks world 2019 – where possiblilty take form

BigRep joined more than 6,000 makers, doers and innovators and 100 partners in Dallas, Texas at SOLIDWORKS World (SWW) 2019. SWW is a collective experience that inspires and activates your capacity to bring to life ideas that change the world. This year’s theme was “Where Possibility Takes Form” and BigRep showcased some interesting applications of just this.

Possibility taking form with additive

3D printing enables designers to think outside the box and explore possibilities, not just dream them. On display were several examples of prototypes designers created – marine propellers, bike helmets, a headrest from Deutsche Bahn, and the ever popular Formula ONE car display. We also highlighted the end use part that Boyce Technologies is creating for emergency system kiosks in New York. Lastly, we featured the viral sensation – the airless bike tires – but this time, installed them on a bike that you could ride. Press, attendees, and of course our team, each took rides around the booth on it. When we asked what people thought of it, they said, “It’s like riding a bike! But better because your tires will never go flat.”

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“That’s your smallest printer?”

Being one of the only large-scale 3D printing providers at SWW really set BigRep apart from the other partners. The sheer size of the BigRep STUDIO on display attracted people to the booth and when we told attendees that this was the smallest printer in our portfolio at a half meter by half meter by a full meter, we were met with both shocked and intrigued looks. Immediately, we could see them start to envision how large-scale 3D printing could help improve their designs and product development.

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Materials for your application

BigRep also showcased the full product line-up of BigRep certified materials including PLA, TPU, and the newest PA6/66 (available for the all new PRO). BigRep certified materials allow designers to prototype their designs at full scale in a cost effective way. But a great feature of all BigRep printers is that they are open-source materials, allowing customers to have a choice in what material they use.

Where to next?

Join the BigRep team at AMUG in Chicago from March 31st to April 4 and then on to Detroit for RAPID+TCT, May 21 – 23rd. Check out our full schedule of events around the world online here .

Formnext 2018 Recap: New Printers, New Technology, New Possibilities

Our team at Formnext 2018

Four days, 550 exhibitors, and 36,000 square meters of additive manufacturing made Frankfurt buzz with excitement. The third edition of Formnext—the world's leading exhibition for additive manufacturing— showcased state-of-the-art printers, groundbreaking new technology, and insight from the world’s leaders in additive manufacturing.

Day one started with pomp and ceremony, as we unveiled our next generation industrial large-scale 3D printers—the BigRep PRO and EDGE, drawing a large crowd to the booth for the ribbon cutting. The PRO is an advanced machine that pushes the boundary of what is possible with industrial 3D printing. The BigRep EDGE, which will be available to order in Q2 2019, is set to redefine additive manufacturing with unrivalled high-performance material capabilities for an ever-wider range of industrial applications. High throughput and repeatability are now possible as a result of BigRep’s, new metering extruder technology—MXT®, plus speeds at up to 5 times faster than any FFF printer currently on the market. Both printers which are equipped with MXT and Bosch-Rexroth motion control system excited visitors about what can now be achieved.

The sheer size of both printers was enough to force passers-by to stop and find out what kind of print volume they can handle. The PRO is a gargantuan printer; it stands almost two and a half meters and it dwarfs any person that stands beside it. Fascinated 3D printing enthusiasts peered through the glass doors to observe the impressive speed of the machine.

Many visitors were drawn to the booth by our Nera e-motorcycle, the world’s first fully 3D printed e-motorcycle. The motorcycle is a brainchild of NOWLAB—BigRep’s innovation and consultancy wing. Designed by Marco Mattia Cristofori and Maximilian Sedlak—under the direction of NOWLAB co-founder and managing director Daniel Büning. The bike is a triumph of design and innovation; taking just 12 weeks to go from whitepaper to functional e-motorcycle. Guests waited their turn to sit on the bike and take a customary selfie. And I’m pretty sure it was spotted driving around the booth.

“The NERA combines several innovations developed by NOWLAB, such as the airless tire, functional integration and embedded sensor technology,” explained Büning. “This bike and our other prototypes push the limits of engineering creativity and will reshape AM technology as we know it.”

BigRep also presented the current range of materials, including the brand-new Pro FLEX filament and the new materials available on the BigRep PRO like PA 666 and Nylon. “There was a lot of excitement about the TPU, specifically seeing the wheels turning in people’s heads about what they could do with seals, gaskets and the like,” said CEO Stephan Beyer, PhD. “People were telling us they aren’t necessarily thinking about what they’re going to use it for tomorrow – they’re thinking about the future, they’ve all got their five-year plans.”

BigRep CEO Stephan Beyer was in exuberant form, delighted to answer questions about the new printers and the full range of printed parts that were proudly displayed at the booth. Beyer also talked about BigRep’s work with Etihad Airways Engineering, who together with BigRep are defining a roadmap for additive manufacturing solutions for the aerospace industry. Beyer explained how BigRep’s industrial machines meet the needs of production tooling, end use parts and the rapid manufacturing of jigs and fixtures—a market value added in the manufacturing space.

Beyer added, “There continues to be a lot of interest among industrial users in the aerospace and automotive sector, but we spoke to many different industry representatives that are excited about where BigRep can add value in the future.”

After a wonderful week at Formnext and the start of an exciting time for BigRep, we would like to extend a special thanks to everyone who made this event a memorable one, especially our hardworking team. The event was a great chance for us to chat with partners, customers and industry enthusiasts about our next generation of 3D printers and what innovative new applications that can be applied to. The fun doesn’t stop now though, as we gear up for the next events, which are just around the corner! The show must go on.

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