3D printing applied to Cultural Heritage: sculpture from Sergei Merkurov

Sergei Merkurov (26.10.1881 – 8.06.1952), was a prominent Soviet sculptor-monumentalist of Greek-Armenian descent (Wikipedia).

In 1930 he created a massive bas-relief sculpture in a typical soviet-style for the Dynamo football stadium in Moscow.

Stadium of the Dynamo Moscow
Stadium of the Dynamo Moscow

Due to climate and outside display, over time the condition of the sculpture deteriorated.

The remainder of the sculpture is planned to be moved to the new Dynamo stadium which is currently under construction (for the World Cup 2018 in Russia).
However, moving the bas-relief is a hazardous task and possible damage cannot be excluded.

Thanks to the additive manufacturing technology, our customer Krost (via Terem our Russian reseller), one of the most prominent Russian developers and construction companies, was able to replicate a 100 x 70 x 27 cm section of the Merkurov monument. Printed with premium PLA 2,85 mm, on the BigRep ONE.2. We are proud at BigRep to participate to the celebration and preservation of Russian cultural heritage.

3D Printed replicate of a section of the Merkurov monument.
Replicate of a section of the Merkurov monument.

Blade 2.2.1

  • BigRep PRO: Fixed wrong feeder settings which randomly occur
  • BigRep PRO: Removed Quality Preset setting
  • BigRep STUDIO G2: Added Materials ASA, ABS
  • BigRep STUDIO G2: Changed BVOH settings
  • Disabled other languages apart from English

BANYAN Eco Wall – The World’s First Fully 3D Printed, Irrigated Green Wall

BigRep is proud to present the BANYAN Eco Wall, the world’s first fully additively manufactured (AM) green wall with naturally integrated drainage and irrigation systems. The prototype features unprecedented innovations in design, functionality, technology and size, made possible with the BigRep ONE’s large-format additive printing process.

Designed at NOWLAB, BigRep’s innovation consultancy, by Mirek Claßen, Tobias Storz and Lindsay Lawson, the project features liquid channels that have been integrated into the manufacturing process. Similar vertical-farm structures have required channels to be manually embedded into the design in a complicated process after manufacturing with metal piping and a variety of other parts. The BANYAN, on the other hand, is 3D printed with internal channels included in the design. This allows for ultimate design freedom, as the eco wall’s structure doesn’t need to be planned around the available materials to create channels in post-production. These drainage systems are vital for the proper function of the integrated irrigation system, as excess water must be removed.

Irrigation systems, implemented to provide a controlled supply of water at requisite intervals, ensure the unique needs of plants and crops are met without the need for human intervention. Systems such as this inspire interior designers and architects developing a greener future – from home or workspace plant walls and green facades to vertical gardens and other forms of urban farming.

<a style = "font-weight: bold; color: #E7E7E7" href="/wp-content/uploads/2019/06/Eco_Wall-drip2.jpg" download><i class="fa fa-download"></i> Download </a>

Inspired by the multipurpose properties of plants’ root, steam and leave systems, the design of the BANYAN Eco Wall takes advantage of biomimicry design to create a structure that simultaneously functions as a support structure and water supply system. Its bionic design, measuring 2000 x 2000 x 600 mm, goes beyond aesthetics to be structurally optimized with plant carriers that easily and organically snap into place. The small internal channels are designed for optimal water flow and feature an integrated “micro shower” mechanism to irrigate plants precisely where needed.

“Our BANYAN Eco Wall is adopting nature’s principle with a complex, smart, and elegant design only achievable with AM. Traditional technologies such as milling or injection molding cannot deliver this level of complexity and dual functionality,” explains BigRep CEO Stephan Beyer, PhD. “For the first time, thanks to AM and advanced CAD software, it is now possible to create complex functional designs within a fully digitized process chain.”

BigRep CIO and NOWLAB Managing Director Daniel Büning adds, “Generative design software was crucial in the creation of the BANYAN Eco Wall to optimize the structure for printability and stability while allowing a rapid iterative design process. This prototype will push the boundaries of AM not only in irrigated plant systems, such as in vertical farming and green facades, but for any application requiring embedded functionalities.”


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in our free Guide to Integrate Large-Format!
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The BANYAN ECO WALL at a glance:
Dimensions: 2000 x 2000 x 600 mm, made up of 4 segments
Materials: BigRep Berliner Weisse Pur PETG for overall structure; BigRep Black PRO HT for planters
Team: Daniel Büning, BigRep CIO and NOWLAB Co-Founder
Lead Designers – Mirek Claßen, Tobias Storz, Lindsay Lawson

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BigRep Wins Creative Use at the 3D Printing Industry Awards 2019

Last week, BigRep was proud to participate in the prestigious 3D Printing Industry Awards! We had the honor to be nominated in three categories and to receive the Creative Use of 3D Printing award for the NERA eBike – our fully 3D printed e-motorcycle.

BigRep was represented at the event by Mirek Claßen, NOWLAB Head of Innovation and Generative Design Applications, and Jan Hoffmann, Head of Software, who received the award on the company’s behalf.

“We are thrilled about the award for our prototype NERA, the world’s first fully 3D-printed, functional e-motorcycle,” said Daniel Büning, NOWLAB co-founder and Head of Innovation “With our creative use of 3D printing, we have demonstrated the unprecedented capacity of FFF large-scale 3D printing technology in AM.”

The NERA development was led by Marco Mattia Cristofori at BigRep’s internal innovation consultancy, NOWLAB, to demonstrate the incredible developments that can be accomplished with today’s accessible additive manufacturing technology, like BigRep’s large-format 3D printers. The NERA dispels many of the assumed limitations of additive technology, such as its applicability for end-use parts.

“To us, the award also confirms BigRep’s ability as an innovation leader bringing new technologies from design to reality – in this case in only 12 weeks – providing an added-value market lead for industrial customers.”

The award-winning e-motorcycle was printed with a combination of consumer-friendly industrial filaments including BigRep TPU, BigRep Pro HT, BigRep PLA, and BigRep PETG materials. Pro HT was used for rigid parts, PLA for color details and PETG for the light reflectors. TPU allowed for embedded functionalities in a unique way; tires, bumper, seat and handles were printed with the flexible material to effectively fulfill functions that usually require complex mechanical constructions like hydraulic, shock absorbing suspension systems.

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The monumental success of the NERA, its development and execution with additive technology, shows how processes are ripe for re-thinking with a totally new, future-forward additive perspective to change the way designers envision products.

The NERA eBike and other challenging projects like it are taken on by BigRep’s innovation and consultancy department, NOWLAB, with clients working on similarly incredible projects that push 3D printing to its limits and uncover the technology’s true capabilities. The NERA is just one example of revolutionary applications that companies at the forefront of their industries are capable of with large-format additive manufacturing at their disposal.

Want to stay up to date on the latest BigRep news? Subscribe to our newsletter and be the first to know or request a demo.

About BigRep:

BigRep develops the world’s largest serial production 3D printers, creating the industry benchmark for large-scale printing with the aim to reshape manufacturing. Its award-winning, German-engineered machines are establishing new standards in speed, reliability and efficiency. BigRep’s printers are the preferred choice of engineers, designers and manufacturers at leading companies in the industrial, automotive and aerospace sectors. Through collaborations with its strategic partners – including Bosch Rexroth, Etihad Airways and Deutsche Bahn – and key investors – including BASF, Koehler, Klöckner and Körber – BigRep continues to develop complete solutions for integrated additive manufacturing systems, as well as a wide range of printing materials on an open-choice source. Founded in 2014, BigRep is headquartered in Berlin with offices in Boston and Singapore. Leading the way in one of the world’s key technologies, our multinational engineering teams are highly trained, interdisciplinary and customer-focused.

For more information on BigRep and its solutions and to arrange an interview with BigRep CEO, Stephan Beyer, PhD, or BigRep CBO, Frank Marangell, and, please contact:

Juergen Scheunemann
PR & Communication
PR & Communications BigRep GmbH
T +49 30 9487 1430
E [email protected]
Abbey Delaney
North American Marketing Manager BigRep
M (989) 860 – 8210
E [email protected]

We saw you at RAPID+TCT 2019

This year at RAPID+TCT, North America’s most influential additive manufacturing event, BigRep contributed to the industry’s ever-growing momentum by announcing a new and improved  additive workhorse. The introduction of BigRep’s new generation STUDIO G2 large-format 3D printer was met with enthusiasm. We heard from industry leaders just how exciting an accessible large-format printer capable of producing finely finished parts with engineering-grade materials is. If you missed the chance to see the STUDIO G2 live, take a look at our article introducing the Studio G2.

The highly anticipated BigRep PRO was also on the floor, displayed for the second time ever in North America. The PRO’s massive size, fully enclosed with a one cubic-meter build volume, astounding speed, precision, and engineering-grade materials demonstrated the impressive capabilities of BigRep’s brand new Metering Extruder Technology (MXT®). We were happy to announce that beta units are already being installed at some of BigRep’s trusted partners, like New York’s Boyce Technologies, Inc.

“At this year's RAPID+TCT we were excited to show how BigRep continues to redefine additive,” said Frank Marangell, President of BigRep America, Inc. “It's not easy to do large-format, but BigRep has solved a lot of past challenges that limited the technology. Now we’ve unlocked the size, speed, accuracy, and repeatability in additive that industrial users need.”

STUDIOG2-RAPID

Marangell complimented the impressive knowledge from attendees at this year’s event, suggesting it may be a result of the continued adoption of 3D printing at the industrial level as access to engineering-grade materials within additive increases.

“BigRep has been an active participant in the industry’s growth,” he added. “The technology we presented at RAPID+TCT, the BigRep PRO and STUDIO G2, align to create industrial additive solutions for any business. They show how BigRep has moved on to the next industry challenge – enabling speed and precision with the engineering-grade materials that users demand.”

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The NERA, BigRep’s fully 3D printed eBike, also appeared at the event, presented for the first time ever in North America. It was accompanied by the vehicle’s designer, BigRep’s own Marco Mattia Cristofori, who was present to answer questions about the NERA’s design and how industry leaders can similarly harness the power of large-format 3D printing to create futuristic achievements.

"The NERA is made to be an inspiration for the automotive industry," Cristofori said, "We made it to open the industry's eyes to the potential of additive manufacturing today. It shows how processes are ripe for re-thinking with a totally new perspective. With today's additive technology we can make yesterday's impossible a reality in a faster, more sustainable and customizable way."

Marco-NERA-Students

Cristofori took the stage during the conference’s applications track to share some insight into designing the NERA eBike and other challenging projects taken on by the innovation and consultancy department of BigRep’s NOWLAB that defy many of the assumed limitations of 3D printing. The NERA is just one example of revolutionary applications that companies at the forefront of their industries are capable of with large-format additive manufacturing at their disposal.

With the new wealth of 3D printing knowledge at the event came an innate understanding of the need for large-format additive and sights set beyond prototyping. Attendees were well informed that additive technology has evolved beyond initial prototyping applications and is now boasting new capabilities in producing end-use parts, and facility tooling by creating jigs and fixtures.

Here at BigRep we’re thrilled to have been a part of the prestigious happenings at RAPID+TCT and are proud to hear that our big innovations are meeting the industry’s growing needs.

Want to stay up to date on the latest BigRep news? Subscribe to our newsletter and be the first to know or request a demo.

About BigRep:

BigRep develops the world’s largest serial production 3D printers, creating the industry benchmark for large-scale printing with the aim to reshape manufacturing. Its award-winning, German-engineered machines are establishing new standards in speed, reliability and efficiency. BigRep’s printers are the preferred choice of engineers, designers and manufacturers at leading companies in the industrial, automotive and aerospace sectors. Through collaborations with its strategic partners – including Bosch Rexroth, Etihad Airways and Deutsche Bahn – and key investors – including BASF, Koehler, Klöckner and Körber – BigRep continues to develop complete solutions for integrated additive manufacturing systems, as well as a wide range of printing materials on an open-choice source. Founded in 2014, BigRep is headquartered in Berlin with offices in Boston and Singapore. Leading the way in one of the world’s key technologies, our multinational engineering teams are highly trained, interdisciplinary and customer-focused.

For more information on BigRep and its solutions and to arrange an interview with BigRep CEO, Stephan Beyer, PhD, or BigRep CBO, Frank Marangell, and, please contact:

Juergen Scheunemann
PR & Communication
PR & Communications BigRep GmbH
T +49 30 9487 1430
E [email protected]
Abbey Delaney
North American Marketing Manager BigRep
M (989) 860 – 8210
E [email protected]

Introducing a New Generation of Large-Format 3D Printing: The STUDIO G2

Building on the monumental success of BigRep’s STUDIO large-format 3D printer, we’re excited to announce the new and improved BigRep STUDIO G2. A new generation of workhorse 3D printers, the STUDIO G2 is made for engineering-grade materials.

“The new generation STUDIO G2 is a great addition to our expanding industrial portfolio of large-format printers. Based on proven, successful technology, the STUDIO G2 is upgraded with key features that industrial users need,” said BigRep CEO, Stephan Beyer, PhD. “We’ve built it for printing with the engineering-grade materials the industry demands in a next-level, space-saving printer for large-format parts.”

Offering unmatched speed and resolution in large-format additive, the German engineered and manufactured STUDIO G2 is specially designed for industrial applications. Thanks to its new fully enclosed and insulated build envelope of 1000 x 500 x 500 (mm), fast-heating build platform, and temperature-controlled filament chamber, the STUDIO G2 has been propelled to a class of its own. With its dual extruder equipped with two 0.6 mm ruby nozzles, the printer is capable of printing large-format parts quickly in ultra-fine detail with engineering-grade materials, such as PA6/66, at layer heights as little as 0.1 mm. Future materials to be released will include other engineering-grade materials like ASA and composite materials with carbon / glass fiber enhancement. The STUDIO G2 is available for order now.

BigRep 3D printers

“We are excited to host the world premiere of the STUDIO G2 at North America’s most influential AM event – RAPID+TCT. We believe that both customers already relying on the original machine and new ones will appreciate the many advanced features of the STUDIO G2,” said BigRep CBO, Frank Marangell.

Going above and beyond industry standards, features like modular temperature controls have been implemented to unlock engineering-grade materials that require precisely heated environments throughout the printing cycle. With the STUDIO G2, BigRep is answering the industry’s demand for high-quality material capabilities in FFF 3D printers. Its heated filament chamber ensures that engineering-grade materials remain dry in a consistently controlled environment while the fast-heating build platform, reaching up to 100 °C in less than 15 minutes, surrounded by its fully insulated print envelope creates the ideal environment to achieve perfect material properties.

BigRep STUDIO Professional 3D Printer

The BigRep STUDIO G2 makes creating large-format, high-resolution 3D printed parts a streamlined process. A new inductive sensor enables semi-automatic leveling of the build platform to ensure optimal calibration. Custom print speeds and material flow coupled with the modular temperature controls enable completely customizable optimization to suit any need. The STUDIO G2 works quickly and efficiently – helping business’ deliver exceptional results.

The STUDIO G2 ships including the brand new, easy to use BigRep BLADE slicing software. BLADE allows for greater control of printing parameters while providing presets for all BigRep-compatible materials, making a rapid, hassle-free start to printing possible. The new estimation engine gives accurate printing time and material use predictions for unmatched productivity. BLADE is one of the fastest and most precise slicers on the market, specially designed for large-format prints.

The STUDIO G2 is ergonomically designed to fit any workspace with maximum ease of use and accessibility. Standing at an ideal height of 1765 mm, it’s a sleek space-conscious workhorse machine that’s optimal for all workspaces, from design labs to production floors.

As winner of the prestigious 2018 German Innovation Award the BigRep STUDIO is the ideal German-engineered 3D printer, proven for all types of industry professionals to bring their innovative designs to life. Now the STUDIO G2, specially designed for 3D printing with engineering-grade materials, propels the STUDIO G2 to a class of its own.
Come and see the new BigRep STUDIO G2 in Detroit, Michigan at Rapid+TCT, unveiled May 20th at booth 503.

BigRep STUDIO G2

First BigRep PRO installed at Boyce Technologies, Inc.

The highly anticipated innovative BigRep PRO has landed in New York at Boyce Technologies, Inc. This marks the first official installation of the PRO, powered by the new BigRep Metering Extruder Technology (MXT®) and state-of-the-art Bosch Rexroth CNC control system. Boyce Technologies is taking their additive process to the next level by adding the PRO to their already existing 3D printing workhorse, the BigRep STUDIO.

Boyce Technologies’ use of additive has grown rapidly from prototyping to printed molds for vacuum forming and manufacturing end-use parts additively. Presently, several end-use parts are produced with BigRep printers at Boyce Technologies for Verizon kiosks placed across New York City.

“With the PRO, we are now much more competitive because we’re able to produce large proofs of concepts faster than anyone else in the industry,” said Ajmal Aqtash, Director of Robotics at Boyce Technologies. “We’re a company known to move really fast. It’s our competitive advantage, and now with the PRO our additive capabilities have increased five times.”

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Boyce Technologies houses an ecosystem of industrial manufacturing tools that the PRO, their second BigRep printer, has joined. A unique solution, the PRO answers industry demands with a variety of powerful technologies working in tandem. BigRep’s powerful MXT technology is harnessed for fast, precise and astoundingly repeatable large-format prints. The Bosch Rexroth CNC control system facilitates 5G compatible data collection to monitor and optimize the BigRep PRO’s powerful additive manufacturing capabilities.

Want to learn more about Boyce Technologies’ additive activities? Watch our on-demand webinar with Ajmal Aqtash, Boyce Technologies Director of Robotics.

1.4.0

  • Optimized settings for BigRep Pro.
  • Removed non officially supported printers.

Daniel Büning Appointed Chief Innovation Officer of 3D Printing Manufacturer BigRep

3D design, technology and innovation expert Daniel Büning, co-founder of NOWLAB, named as new Chief Innovation Officer of BigRep GmbH / Appointment completes BigRep executive management team.

Berlin, 23 April 2019 - BigRep, the global leader in large-scale 3D printing and supplier of Additive Manufacturing (AM) solutions, has named Daniel Büning as its new Chief Innovation Officer.

In his new role, Daniel Büning (37) will focus on industry-driven applications by managing BigRep’s technological innovations, conceptualizing new visions, prototypes and future solutions for AM. The CIO will also oversee two key areas of expertise – the development of sustainability as well as the integration of digital technologies in 3D printing such as machine learning and AI.

Daniel Büning is no stranger to AM and BigRep. A pioneer in the field of large-format AM, in 2014, he was a co-founder of NOWLAB, which joined BigRep two years later. Leading NOWLAB, the digital technologies and innovation hub within BigRep, he and his team of engineers and designers have been the driving force behind the company’s groundbreaking prototypes. Many of these, including the NERA e-motorbike, the Adaptive Robotic Gripper and the AGV Next mobile industry platform, were industry-first developments, establishing BigRep as the thought leader in large-format 3D printing.

BigRep CEO Stephan Beyer, PhD, said: "BigRep is advancing toward digital production solutions delivering reliable technology for our customers. The focus of his responsibilities on applications, sustainability and digital technologies in 3D printing reflects our ambition to lead the way. This appointment shows our appreciation of Daniel’s proven track record and the performance of his whole team; his know-how and experience across different industries will be a great asset to BigRep. Being a trusted partner of our stakeholders as well as a highly respected team member, we welcome Daniel to the executive team and look forward to working with him.”

The German-born architect (Münster School of Architecture) has enjoyed an excellent academic career, including a Fulbright scholarship and studies at the renowned Pratt Institute in New York City, one of the leading art schools in the United States. Looking back on ten years in digital design, manufacturing, 3D printing and AM, he has also served as a guest lecturer at universities and institutions such as the AA London, The Royal Danish Academy of Fine Arts and the University of Arts Berlin. In addition, he has been selected as an expert for digitalization and Industry 4.0 issues in proceedings at the German federal parliament.

“I’m thrilled about my new responsibilities at BigRep”, said Daniel Büning. “This is a highly dynamic company, whose visions I am excited to support and develop ground-breaking innovations for our expanding global industrial customer base. BigRep is driven by a passion for technical transformation and service; a set of values I deeply share and to which I will contribute with my know-how and experience.”

About BigRep:

BigRep develops the world’s largest serial production 3D printers, creating the industry benchmark for large-scale printing with the aim to reshape manufacturing. Its award-winning, German-engineered machines are establishing new standards in speed, reliability and efficiency. BigRep’s printers are the preferred choice of engineers, designers and manufacturers at leading companies in the industrial, automotive and aerospace sectors. Through collaborations with its strategic partners – including Bosch Rexroth, Etihad Airways and Deutsche Bahn – and key investors – including BASF, Koehler, Klöckner and Körber – BigRep continues to develop complete solutions for integrated additive manufacturing systems, as well as a wide range of printing materials on an open-choice source. Founded in 2014, BigRep is headquartered in Berlin with offices in Boston and Singapore. Leading the way in one of the world’s key technologies, our multinational engineering teams are highly trained, interdisciplinary and customer-focused.

Contact:

Juergen Scheunemann
PR & Communication
PR & Communications BigRep GmbH
T +49 30 9487 1430
E [email protected]

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